Page 3017 of 6020
Engine Mechanical – V6 Page 6A1–240
Page 6A1–240
Remove
1 Remove the skid plate.
2 Drain the radiator coolant, refer to Section 6B1 Engine Cooling – V6.
3 Disconnect the battery negative and positive terminal, refer to Section 8A Electrical Body & Chassis.
4 Remove the battery from the vehicle.
5 Depressurise the fuel sy stem pressure, refer to Section 6C Fuel System – V6 .
6 Make alignment marks on the bonnet and hinges in order to return the bonnet to the exact original position.
7 Remove the bonnet, refer to Section 2B Sheet Metal.
8 Remove the rubber hose (2) and air duct (1).
Figure 6A1 – 407
9 Disconnect the barometric sensor connector (1).
Figure 6A1 – 408
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Page 3018 of 6020
Engine Mechanical – V6 Page 6A1–241
Page 6A1–241
10 Disconnect the vacuum booster hose (1).
Figure 6A1 – 409
11 Disconnect the EVAP purge solenoid connector (1).
Figure 6A1 – 410
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Page 3019 of 6020

Engine Mechanical – V6 Page 6A1–242
Page 6A1–242
Plug the fuel feed hose after removal to
prevent dirt entering the pipe.
12 Disconnect the fuel pipe connector and injector harness connector.
13 Disconnect the fuel feed hose from the fuel rail (1),
refer to Section 6C Fuel system .
14 Pull out release bar (2) of the fuel injector harness
wiring connector (3).
15 Disconnect the fuel injector harness wiring connector from the fuel injector wiring harness (4).
Figure 6A1 – 411
16 To disconnect the throttle body connector (1) the following procedure must be followed.
17 Retract the throttle body wiring connector lock (3) while pressing the connector la tch in the direction of
the arrow (4).
18 Disconnect the throttle body wiring connector (1).
19 Release the throttle body connector wiring harness from its retaining clip (5).
Take care not to break the barbed retainer
pin (6), when removing the harness. Should
the pin be damaged it is vital that a new
harness retainer be fitted.
20 Remove the main wiring harness retainer pin (6) from the intake manifold by pushing from the front to the
rear using a suitable lengt h of 5mm steel rod or an
allen key.
Figure 6A1 – 412
21 Disconnect the PCV fresh air tube (1) from the upper intake manifold mounting clip (2) and remove the
fixing bolt (3).
Figure 6A1 – 413
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Page 3020 of 6020
Engine Mechanical – V6 Page 6A1–243
Page 6A1–243
22 Disconnect the EVAP valve outlet tube, (1) from the
upper intake manifold (2).
23 Remove the four long bolts, (3) attaching the upper intake manifold, (2) to the cylinder heads and lower
intake manifold.
Figure 6A1 – 414
23 Remove the six bolts, (1) attaching the lower intake manifold (2), then remove the manifold from the
engine.
24 Remove the following from the engine and engine compartment :
• Lower intake manifold to cylinder head gasket
• The Heater hose
• The Air Cleaner assembly
Figure 6A1 – 415
25 Remove the transmission support (1).
26 Remove the front and rear propeller shafts, (4WD Only), refer to Section 4C1 Front Wheel Drive and
Section 4C2 Drive Line (For 4WD Vehicles).
27 Remove the front torsion bar springs, refer to Section 3C Suspension .
Figure 6A1 – 416
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Page 3021 of 6020
Engine Mechanical – V6 Page 6A1–244
Page 6A1–244
28 Remove the centre exhaust pipe (1), refer to
Section 6F Exhaust System - V6 .
Figure 6A1 – 417
29 Disconnect the two post-catalytic converter oxygen sensor wiring harness connectors, 1 each bank.
Figure 6A1 – 418
30 Disconnect the two pre-catalytic converter oxygen sensor wiring harness connectors, 1 each bank.
31 Remove the front exhaust flange nuts, three each bank.
32 Remove the front left-hand exhaust pipe from the rubber mount.
33 Remove the front exhaust pipes from the vehicle, for further information, refer to Section 6F Exhaust
System - V6 .
Figure 6A1 – 419
34 Remove the transfer case from t he vehicle (4WD Only), refer to Section 7D Transfer Case and Adaptor Housing .
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Page 3022 of 6020
Engine Mechanical – V6 Page 6A1–245
Page 6A1–245
35 Disconnect the harness connector from the transmission, refer to Section 7B1 Manual Transmission – V6 or
Section 7C1, Section 7C2, Section 7C3 or Section 7C4 for automatic transmission.
36 Remove the left-hand side exhaust manifold upper heat shield (1), (Automatic transmission only).
Figure 6A1 – 420
37 Progressively loosen the seven exhaust manifold attaching bolts (2), working from the outside to the
centre and then remove the bolts.
38 Manoeuvre the exhaust manifold (3), away from the cylinder head.
39 Remove and discard the exhaust manifold to cylinder head gasket.
Figure 6A1 – 421
40 Remove the engine oil level indicator assembly (1), (automatic transmission only).
41 Remove the left-hand side exhaust manifold, (automatic transmission only).
Figure 6A1 – 422
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Page 3023 of 6020
Engine Mechanical – V6 Page 6A1–246
Page 6A1–246
Figure 6A1 – 423
Figure 6A1 – 424
42 Fit the engine lifting brackets (1), (EN–46114) and attach the engine hoist, raise the engine to take the weight off the engine mounts.
Engine Lift Bracket Attaching Bolt
torque specification
............................................................. 58.0 – 72.0.0 Nm
43 Remove the left-hand side knock sensor (1).
Figure 6A1 – 425
NOTE
Removal or the starter motor is only required for
vehicles with an Automatic Transmission.
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Page 3024 of 6020
Engine Mechanical – V6 Page 6A1–247
Page 6A1–247
44 Remove the left-hand side engine mount (1),
(automatic transmission only).
Figure 6A1 – 426
45 Unclip the oil level s ensor harness from the heat
shield (1).
a Remove the heat shield retaining screw (2).
b Remove the lower starter motor attaching bolt (3).
c Remove the heat shield.
d Remove the upper starter motor retaining bolt (3).
46 Remove the starter motor from the engine block and lower the starter motor as far as possible to gain
access to the wiring harness connections.
47 Remove the starter moto r, (automatic transmission
only).
Figure 6A1 – 427
48 Reinstall the left-hand side engine mount (1), (automatic transmission only).
49 Remove the transmission assembly, refer to Section 7C1 Automatic – 4L60E – General
Information .
Figure 6A1 – 428
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