2007 ISUZU KB P190 Workshop Repair Manual

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–25 
 
4.4  Starter Motor Disassemble and 
Reassemble 
Disassemble 
1  Clamp the starter motor, by the mounting lug in the drive-end housing, in a vice with soft jaw

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–26 
 
Reassemble 
1  Reassemble the solenoid in the reverse order of the disassembly procedure noting the following points. 
 
Dry all parts thoroughly before assem

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–27 
 
5  Connect a multimeter set to measure resistance 
between the solenoid switch M terminal (1) and  
the solenoid switch terminal P – 3 (2). 
6  Record the r

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–28 
 
10  Fit a rubber band (1) around the plunger and 
switch housing to avoid ejecting the plunger. 
11  Hold the solenoid switch vertically with the  plunger poi

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–29 
 
27  Replace the solenoid switch if the test lamp 
illuminates poorly. 
28  Set the power supply to 12 V (1).  
29  Connect the power supply positive lead to t

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–30 
 
5 Specifications 
Type............................................... Six Pole Permanent Magnet, Four Brush, Planetary Drive  
Rotation (Drive-End View) .....

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–31 
 
6  Torque Wrench Specifications 
..................................................................................................................... Nm 
Sol

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ISUZU KB P190 2007  Workshop Repair Manual Starting System – V6 Page 6D1-2–32 
 
7 Special Tools 
Tool Number Illustration  Description Tool  Classification 
KM609 
 Connector Test Adaptor Kit 
Used when carrying out electrical  
diagnosti