2007 ISUZU KB P190 Workshop Repair Manual

suspension refrigerant type service interior lights TPMS reset engine

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ISUZU KB P190 2007 Workshop Repair Manual 9A-22 SUPPLEMENTAL RESTRAINT SYSTEM
Air Bag Assembly Handling /
Shipping / Scrapping
Live (Undeployed) Air Bag Assembly
Special care is necessary when handling and storing a
live (undeployed) a

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ISUZU KB P190 2007 Workshop Repair Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-23
Air Bag Assembly Scrapping Procedure
During the course of a vehicles useful life, certain
situations may arise which will necessitate the disposal
of a live (u

SUPPLEMENTAL RESTRAINT SYSTEM 9A-23
Air Bag Assembly Scrapping Procedure
During the course of a vehicle's useful life, certain
situations may arise which will necessitate the disposal
of a live (undeployed) air bag assembly. This
information covers proper procedures for disposing o
f
a live air bag assembly.
Before a live air bag assembly can be disposed of, it
must be deployed.
A live air bag assembly must not
be disposed of through normal refuse channels.
WARNING: FAILURE TO FOLLOW PROPER
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR
BAG ASSEMBLY DISPOSAL PROCEDURES CAN
RESULT IN AIR BAG DEPLOYMENT WHICH MAY
CAUSE PERSONAL INJURY. AN UNDEPLOYED
AIR BAG ASSEMBLY MUST NOT BE DISPOSED
OF THROUGH NORMAL REFUSE CHANNELS.
THE UNDEPLOYED AIR BAG ASSEMBLY
CONTAINS SUBSTANCES THAT CAN CAUSE
SEVERE ILLNESS OR PERSONAL INJURY IF THE
SEALED CONTAINER IS DAMAGED DURING
DISPOSAL. DISPOSAL IN ANY MANNER
INCONSISTENT WITH PROPER PROCEDURES
MAY BE A VIOLATION OF FEDERAL, STATE, AND
/
OR LOCAL LAW.
In situations which require deployment of a live air bag
assembly, deployment may be accomplished inside o
r
outside the vehicle. The method employed depends
upon the final disposition of the particular vehicle, as
noted in “Deployment Outside Vehicle” and
“Deployment Inside Vehicle” in this section.

Deployment Outside Vehicle (Driver Air
Bag Assembly)
Deployment outside the vehicle is proper when the
vehicle is to be returned to service. This includes, fo
r
example, situations in which the vehicle will be
returned to useful service after a functionally o
r
cosmetically deficient air bag assembly is replaced.
Deployment and disposal of a malfunctioning air bag
assembly is, of course, subject to any required
retention period.
For deployment of a live (undeployed) air bag
assembly outside the vehicle, the deployment
procedure must be followed exactly. Always wea
r
safety glasses during this deployment procedure until
a deployed air bag assembly is scrapped or until an
undeployed air bag assembly is shipped. Before
performing the procedures you should be familiar with
servicing the SRS and with proper handling of the ai
r
bag assembly. Procedures should be read fully before
they are performed.
The following procedure requires use of a 5-8840-
2468-06 SRS deployment harness with appropriate
pigtail adapter. Do not attempt the procedure without
a 5-8840-2468-0 adapter.

WARNING: F
AILURE TO FOLLOW PROCEDURES
IN THE ORDER LISTED MAY RESULT IN
PERSONAL INJURY. NEVER CONNECT THE
DEPLOYMENT HARNESS TO ANY POWER
SOURCE BEFORE CONNECTING THE
DEPLOYMENT HARNESS TO THE DRIVER AIR
BAG ASSEMBLY. DEPLOYMENT HARNESS
SHALL REMAIN SHORTED AND NOT BE
CONNECTED TO A POWER SOURCE UNTIL THE
AIR BAG IS TO BE DEPLOYED. THE AIR BAG
ASSEMBLY WILL IMMEDIATELY DEPLOY THE AIR
BAG WHEN A POWER SOURCE IS CONNECTED
TO IT. WEAR SAFETY GLASSES THROUGHOUT
THIS ENTIRE DEPLOYMENT AND DISPOSAL
PROCEDURE.
NOTE: This information applies only to driver air bag
assembly. Refer to “Deployment Outside Vehicle
(Passenger Air Bag assembly)” in this section fo
r
information on passenger air bag assembly scrapping.
1. Turn the ignition switch to “LOCK”, remove the ke
y
and put on safety glasses.
2. Inspect the 5-8840-2468-0 SRS Deployment Harness and appropriate pigtail adapter fo
r
damage. If the harness or pigtail adapter is
damaged, discard and obtain a replacement.
3. Short the two SRS deployment harness leads together by fully seating one banana plug into the
other. The SRS deployment harness shall remain
shorted and not be connected to a power source
until the air bag is to be deployed.
827RS004
4. Connect the appropriate pigtail adapter to the SRS deployment harness.
5. Remove the driver air bag assembly from the vehicle. Refer to “Inflator Module Removal” in this
manual.

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ISUZU KB P190 2007 Workshop Repair Manual 9A-24 SUPPLEMENTAL RESTRAINT SYSTEM
WARNING: WHEN STORING A LIVE AIR BAG
ASSEMBLY OR WHEN LEAVING A LIVE AIR BAG
ASSEMBLY UNATTENDED ON A BENCH OR
OTHER SURFACE, ALWAYS FACE THE AIR BAG
AND TRIM CO

9A-24 SUPPLEMENTAL RESTRAINT SYSTEM
WARNING: WHEN STORING A LIVE AIR BAG
ASSEMBLY OR WHEN LEAVING A LIVE AIR BAG
ASSEMBLY UNATTENDED ON A BENCH OR
OTHER SURFACE, ALWAYS FACE THE AIR BAG
AND TRIM COVER UP AND AWAY FROM THE
SURFACE. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. FAILURE TO
FOLLOW PROCEDURES MAY RESULT IN
PERSONAL INJURY.
6. Place the driver air bag assembly on a work bench or other surface away from all loose or flammable
objects with its trim cover facing up, away from the
surface.

RTW 79ASH001101
7. Clear a space on the ground about 183 cm (six
feet) in diameter where the driver air bag assembl
y
is to be deployed. A paved, outdoor location
where there is no activity is preferred. If an
outdoor location is not available, a space on the
shop floor where there is no activity and there is
sufficient ventilation is recommended. Ensure no
loose or flammable objects are within the
deployment area.

RTW 79ASH001201
8. Place the driver air bag assembly, with its trim
cover facing up, on the ground in the space just
cleared.
9. Stretch the SRS deployment harness and pigtail adapter from the driver air bag assembly to its full
length.
10. Place a power source near the shorted end of the SRS deployment harness. Recommended
application: 12 volts minimum, 2 amps minimum.
A vehicle battery is suggested.
11. Connect the driver air bag assembly to the pigtail adapter on the SRS deployment harness. The
deployment harness shall remain shorted and not
be connected to a power source until the air bag is
to be deployed. The driver air bag assembly will
immediately deploy the air bag when a powe
r
source is connected to it.
NOTE: Ensure that the pigtail adapter is firmly seated
into the driver air bag assembly connector. Failure to
fully seat the connectors may leave the shorting ba
r
located in the driver air bag assembly connecto
r
functioning (shorted) and may result in no deployment
of the driver air bag assembly.
12. Verify that the area around the driver air bag assembly is clear of all people and loose o
r
flammable objects.
13. Verify that the driver air bag assembly is resting with its trim cover facing up.
14. Notify all people in the immediate area that you intend to deploy the driver air bag. The
deployment will be accompanied by a substantial
noise which may startle the uninformed.
15. Separate the two banana plugs on the SRS deployment harness.

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ISUZU KB P190 2007 Workshop Repair Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-25
NOTE: W hen the air bag deploys, the driver air bag
assembly may jump about 30 cm (one foot) vertically.
This is a normal reaction of the driver air bag to the
f

SUPPLEMENTAL RESTRAINT SYSTEM 9A-25
NOTE: W hen the air bag deploys, the driver air bag
assembly may jump about 30 cm (one foot) vertically.
This is a normal reaction of the driver air bag to the
force of the rapid gas expansion inside the air bag.

NOTE: W hen the air bag deploys, the rapid gas
expansion will create a substantial noise. Notify all
people in the immediate area that you intend to deplo
y
the driver air bag.

WARNING: THE DEPLOYMENT HARNESS SHALL
REMAIN SHORTED AND NOT BE CONNECTED TO
A POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED. THE AIR BAG ASSEMBLY WILL
IMMEDIATELY DEPLOY THE AIR BAG WHEN
A
POWER SOURCE IS CONNECTED TO IT.
CONNECTING THE DEPLOYMENT HARNESS TO
THE POWER SOURCE SHOULD ALWAYS BE THE
LAST STEP IN THE AIR BAG ASSEMBLY
DEPLOYMENT PROCEDURE. FAILURE TO
FOLLOW PROCEDURES IN THE ORDER LISTED
MAY RESULT IN PERSONAL INJURY.
16. Connect the SRS deployment harness wires to the power source to immediately deploy the driver ai
r
bag. Recommended application: 12 volts
minimum, 2 amps minimum. A vehicle battery is
suggested.
17. Disconnect the SRS deployment harness from the power source.
18. Short the two SRS deployment harness leads together by fully seating one banana plug into the
other.
19. In the unlikely event that the driver air bag assembly did not deploy after following these
procedures, proceed immediately with Steps 24
through 26. If 19. the driver air bag assembly did
deploy, proceed with Steps 20 through 23.
20. Put on a pair of shop gloves and safety glasses to protect your hands and eyes from possible
irritation and heat when handling the deployed
driver air bag assembly. After the air bag assembl
y
has been deployed, the surface of the air bag may
contain a powdery residue. This power consists
primarily of cornstarch (used to lubricate the bag
as it inflates) and by-products of the chemical
reaction. Sodium hydroxide dust (similar to lye
soap) is produced as a by-product of the
deployment reaction. The sodium hydroxide then
quickly reacts with the atmospheric moisture and
is converted to sodium carbonate and sodium
bicarbonate (baking soda). Therefore, it is unlikel
y
that sodium hydroxide will be present after
deployment.

WARNING: SAFETY PRECAUTIONS MUST BE
OBSERVED WHEN HANDING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE
METAL SURFACES OF THE AIR BAG ASSEMBLY
WILL BE VERY HOT. ALLOW THE INFLATOR
MODULE TO COOL BEFORE HANDLING ANY
METAL PORTION OF IT. DO NOT PLACE THE
DEPLOYED AIR BAG ASSEMBLY NEAR ANY
FLAMMABLE OBJECTS. FAILURE TO FOLLOW
PROCEDURES MAY RESULT IN FIRE OR
PERSONAL INJURY.
AFTER A DRIVER AIR BAG ASSEMBLY HAS BEEN
DEPLOYED, THE METAL CANISTER AND
SURROUNDING AREAS OF THE DRIVER AIR BAG
ASSEMBLY WILL BE VERY HOT. DO NOT TOUCH
THE METAL AREAS OF THE DRIVER AIR BAG
ASSEMBLY FOR ABOUT TEN MINUTES AFTER
DEPLOYMENT. IF THE DEPLOYED DRIVER AIR
BAG ASSEMBLY MUST BE MOVED BEFORE IT IS
COOL, WEAR GLOVES AND HANDLE BY THE AIR
BAG OR TRIM COVER.
21. Disconnect the pigtail adapter from the driver ai
r
bag assembly as soon after deployment as
possible. This will prevent damage to the pigtail
adapter or SRS deployment harness due to
possible contact with the hot driver air bag
assembly canister. The pigtail adapter can be
reused. They should, however, be inspected fo
r
damage after each deployment and replaced i
f
necessary.
22. Dispose of the deployed driver air bag assembl
y
through normal refuse channels after it has cooled
for at least 30 minutes.
23. W ash your hands with mild soap and wate
r
afterward.
NOTE: The remaining steps are to be followed in the
unlikely event that the driver air bag assembly did not
deploy after following these procedures.
24. Ensure that the SRS deployment harness has been disconnected from the power source and that
its two banana plugs have been shorted togethe
r
by fully seating one banana plug into the other.
25. Disconnect the pigtail adapter from the driver ai
r
bag assembly.
WARNING: WHEN STORING A LIVE AIR BAG
ASSEMBLY OR WHEN LEAVING A LIVE
INFLATOR MODULE UNATTENDED ON A BENCH
OR OTHER SURFACE, ALWAYS FACE THE BAG
AND TRIM COVER UP AND AWAY FROM THE
SURFACE. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. FAILURE TO
FOLLOW PROCEDURES MAY RESULT IN
PERSONAL INJURY.

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ISUZU KB P190 2007 Workshop Repair Manual 9A-26 SUPPLEMENTAL RESTRAINT SYSTEM
26. Temporarily store the driver air bag assembly with
its trim cover facing up, away from the surface
upon which it rests.

Deployment Outside Vehicle (Pass

9A-26 SUPPLEMENTAL RESTRAINT SYSTEM
26. Temporarily store the driver air bag assembly with
its trim cover facing up, away from the surface
upon which it rests.

Deployment Outside Vehicle (Passenger
Air Bag Assembly)
WARNING: FAILURE TO FOLLOW PROPER SRS
AIR BAG ASSEMBLY DISPOSAL PROCEDURES
CAN RESULT IN AIR BAG DEPLOYMENT WHICH
MAY CAUSE PERSONAL INJURY. UNDEPLOYED
AIR BAG ASSEMBLIES MUST NOT BE DISPOSED
OF THROUGH NORMAL REFUSE CHANNELS.
THE UNDEPLOYED AIR BAG ASSEMBLY
CONTAINS SUBSTANCES THAT CAN CAUSE
SEVERE ILLNESS OR PERSONAL INJURY IF THE
SEALED CONTAINER IS DAMAGED DURING
DISPOSAL. DISPOSAL IN ANY MANNER
INCONSISTENT WITH PROPER PROCEDURES
MAY BE A VIOLATION OF FEDERAL, STATE
AND/OR LOCAL LAWS.
Deployment out of the vehicle is proper when the
vehicle is to be returned to service. This includes, fo
r
example, situations in which a functionally or
cosmetically deficient air bag assembly is replaced.
Deployment and disposal of an air bag assembly is, o
f
course, subject to any required retention period.
For deployment of a live air bag assembly out of the
vehicle, the deployment procedure must be followed
exactly. Always wear safety glasses during this
deployment procedure until the deployed air bag
assembly is scrapped. Before performing the
procedures, you should be familiar with servicing the
SRS system and with proper handling of the air bag
assembly. Procedures should be read fully before
they are performed.
The following procedure requires use of a 5-8840-
2468-0 SRS Deployment Harness with the appropriate
pigtail adapter. The procedure also requires the use
of a 5-8840-2420-0 Passenger Side SRS Module
Deployment Fixture. Do not attempt this procedure
without a 5-8840-2468-0 and adapter, and a 5-8840-
2420-0.
WARNING: FAILURE TO FOLLOW PROCEDURES
IN THE ORDER LISTED MA
Y RESULT IN
PERSONAL INJURY. NEVER CONNECT THE
DEPLOYMENT HARNESS TO ANY POWER
SOURCE BEFORE CONNECTING THE
DEPLOYMENT HARNESS TO THE AIR BAG
ASSEMBLY. THE DEPLOYMENT HARNESS SHALL
REMAIN SHORTED AND NOT BE CONNECTED TO
A POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED. THE AIR BAG ASSEMBLY WILL
IMMEDIATELY DEPLOY THE AIR BAG WHEN
A
POWER SOURCE IS CONNECTED TO IT. WEAR
SAFETY GLASSES THROUGHOUT THIS ENTIRE
DEPLOYMENT AND DISPOSAL PROCEDURE.
NOTE: This information applies only to passenger ai
r
bag assembly. Information for disposing of a live
driver air bag assembly can be found in “Deployment
Outside Vehicle” (Driver Air Bag Assembly) in this
section.
1. Turn the ignition switch to “LOCK”, remove the key, and put on the safety glasses.
2. Inspect the 5-8840-2468-0 SRS Deployment Harness and appropriate pigtail adapter fo
r
damage. If the harness or pigtail is damaged,
discard and obtain a replacement.
3. Short the two SRS Deployment Harness leads together by fully seating one banana plug into the
other. The SRS Deployment Harness shall remain
shorted and not be connected to a power source
until the air bag is to be deployed.
827RS003
4. Connect the appropriate pigtail adapter to the SRS Deployment Harness
827RS004

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ISUZU KB P190 2007 Workshop Repair Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-27
5. Remove the passenger air bag assembly from the
vehicle. Refer to “Passenger Air Bag Assembl
y
Removal “.
6. Clear a space on the ground approximatel

SUPPLEMENTAL RESTRAINT SYSTEM 9A-27
5. Remove the passenger air bag assembly from the
vehicle. Refer to “Passenger Air Bag Assembl
y
Removal “.
6. Clear a space on the ground approximately 183 cm (six feet) in diameter where the fixture with
attached air bag assembly is to be placed fo
r
deployment. A paved outdoor location where there
is no activity is preferred. If an outdoor location is
not available, a space on the shop floor where
there is no activity and there is sufficient ventilation
is recommended. Ensure that no loose o
r
flammable objects are within the deployment area.
7. Place the 5-8840-2420-0 on the bench vise. This is necessary to provide sufficient stabilization o
f
the fixture during deployment.
8. Attach the passenger air bag assembly in the 5- 8840-2420-0. The air bag assembly must be
mounted such that the bag will deploy upward.
SECURELY HAND–TIGHTEN ALL FASTENERS
PRIOR TO DEPLOYMENT.

RTW 79ASH000601
9. Stretch the SRS Deployment Harness and pigtail
adapter from the air bag assembly to its full length.
10. Place a power source near the shorted end of the SRS deployment harness. (Recommended
application: 12 volts minimum, 2 amps minimum.
A vehicle battery is suggested.)
11. Connect the air bag assembly to the pigtail adapte
r
on the SRS deployment harness. The SRS
Deployment Harness shall remain shorted and not
be connected to a power source until the air bag is
to be deployed. The air bag assembly will
immediately deploy the air bag when a powe
r
source is connected to it.

NOTE: Ensure that the pigtail adapter is firmly seated
into the air bag assembly connector. Failure to full
y
seat the connectors may leave the shorting bar located
in the air bag assembly connector functioning (shorting
the deployment circuit) and may result in no
deployment of the air bag assembly.
12. Verify that the area around the passenger air bag assembly is clear of all people and loose o
r
flammable objects.
13. Verify that the passenger air bag assembly is firmly and properly in the 5-8840-2420-0.
14. Notify all people in the immediate area of you
r
intention to deploy the passenger air bag
assembly. The deployment will be accompanied
by a substantial noise which may startle the
uninformed.
15. Separate the two banana plugs on the SRS deployment harness.
NOTE: W hen the air bag deploys, the driver air bag
assembly may jump about 30 cm (one foot) vertically.
This is a normal reaction of the driver air bag to the
force of the rapid gas expansion inside the air bag.
NOTE: W hen the air bag deploys, the rapid gas
expansion will create a substantial noise. Notify all
people in the immediate area that you intend to deplo
y
the air bag assembly.
WARNING: THE DEPLOYMENT HARNESS SHALL
REMAIN SHORTED AND NOT BE CONNECTED TO
A POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED. THE AIR BAG ASSEMBLY WILL
IMMEDIATELY DEPLOY THE AIR BAG WHEN
A
POWER SOURCE IS CONNECTED TO IT.
CONNECTING THE DEPLOYMENT HARNESS TO
THE POWER SOURCE SHOULD ALWAYS BE THE
LAST STEP IN THE AIR BAG ASSEMBLY
DEPLOYMENT PROCEDURE. FAILURE TO
FOLLOW PROCEDURES IN THE ORDER LISTED
MAY RESULT IN PERSONAL INJURY.
16. Connect the SRS deployment harness wires to the power source to immediately deploy the air bag
assembly. Recommended application : 12 volts
minimum, 2 amps minimum. A vehicle battery is
suggested.
17. Disconnect the SRS deployment harness from the power source.
18. Short the two SRS deployment harness leads together by fully seating one banana plug into the
other.
19. In the unlikely event that the passenger air bag assembly did not deploy after following these
procedures, proceed immediately with Steps 24
through 26. If the passenger air bag assembl
y
deployed as intended, proceed with Steps 20
through 23.

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ISUZU KB P190 2007 Workshop Repair Manual 9A-28 SUPPLEMENTAL RESTRAINT SYSTEM
20. The passenger inflator requires no special
precaution after deployment. 95% of the
particulate emission is potassium chloride (KLC),
which is commonly sold

9A-28 SUPPLEMENTAL RESTRAINT SYSTEM
20. The passenger inflator requires no special
precaution after deployment. 95% of the
particulate emission is potassium chloride (KLC),
which is commonly sold as an edible salt-
substitute. Even if water is applied, post
deployment products are relatively pH neutral.
Disposing of the inflator by burying it in a landfill
will not produce any hazardous products. As with
any dusty environment, safety goggles, dust mask
and gloves should be worn.
WARNING: SAFETY PRECAUTIONS MUST BE
OBSERVED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE
METAL SURFACES OF THE AIR BAG ASSEMBLY
WILL BE HOT. ALLOW THE AIR BAG ASSEMBLY
TO COOL BEFORE HANDLING ANY METAL
PORTION OF IT. DO NOT PLACE THE DEPLOYED
INFLATOR MODULE NEAR ANY FLAMMABLE
OBJECTS. FAILURE TO FOLLOW PROCEDURES
MAY RESULT IN FIRE OR PERSONAL INJURY.
AFTER AN AIR BAG ASSEMBLY HAS BEEN
DEPLOYED, THE METAL CANISTER AND
SURROUNDING AREAS OF THE AIR BAG
ASSEMBLY WILL BE HOT. DO NOT TOUCH THE
METAL AREAS OF THE AIR BAG ASSEMBLY FOR
ABOUT THIRTY MINUTES AFTER DEPLOYMENT.
IF THE DEPLOYED AIR BAG ASSEMBLY MUST BE
MOVED BEFORE IT IS COOL, WEAR GLOVES AND
HANDLE BY THE AIR BAG ITSELF.
21. Disconnect the pigtail adapter from the air bag assembly as soon after deployment as possible to
avoid damage to the pigtail adapter or SRS
deployment harness from contacting the hot ai
r
bag assembly canister. The pigtail adapter and
SRS deployment harness are designed to be
reused. They should, however, be inspected fo
r
damage after each deployment and replaced if
necessary.
22. Dispose of the deployed air bag assembly through normal refuse channels after it has cooled for at
least 30 minutes.
23. W ash your hands with mild soap and wate
r
afterward.
NOTE: The remaining steps are to be followed in the
unlikely event that the air bag assembly did not deplo
y
after following the above procedures.
24. Ensure that the SRS deployment harness has been disconnected from the power source and that
its two banana plugs have been shorted togethe
r
by fully seating one banana plug into the other.
25. Disconnect the pigtail adapter from the air bag assembly.

WARNING: WHEN STORING A LIVE AIR BAG
ASSEMBLY OR WHEN LEAVING A LIVE AIR BAG
ASSEMBLY UNATTENDED ON A BENCH OR
OTHER SURFACE, ALWAYS FACE THE BAG UP
AND AWAY FROM THE SURFACE. THIS IS
NECESSARY SO THAT A FREE SPACE IS
PROVIDED TO ALLOW THE AIR BAG TO EXPAND
IN THE UNLIKELY EVENT OF
ACCIDENTAL
DEPLOYMENT. FAILURE TO FOLLOW
PROCEDURES MAY RESULT IN PERSONAL
INJURY.
26. Temporarily store the air bag assembly with the bag facing up, away from the surface upon which it
rests.

Deployment Inside Vehicle (Vehicle
Scrapping Procedure)
Deployment inside the vehicle is proper when the
vehicle is to be destroyed or salvaged for component
parts. This includes, but is not limited to, the following
situations:
1. The vehicle has completed its useful life.
2. The vehicle has been damaged beyond repair in a nondeployment type accident.
3. The vehicle has been stripped or damaged beyond repair in a theft.
4. The vehicle will be salvaged for component parts to be used on a vehicle with a different Vehicle
Identification Number (VIN) as opposed to being
rebuilt with the same VIN. Never use SRS
components from another vehicle.
WARNING: FAILURE TO FOLLOW PROPER SRS
AIR BAG ASSEMBLY DISPOSAL PROCEDURES
CAN RESULT IN AIR BAG DEPLOYMENT WHICH
MAY CAUSE PERSONAL INJURY. UNDEPLOYED
AIR BAG ASSEMBLIES MUST NOT BE DISPOSED
OF THROUGH NORMAL REFUSE CHANNELS.
THE UNDEPLOYED AIR BAG ASSEMBLY
CONTAINS SUBSTANCES THAT CAN CAUSE
SEVERE ILLNESS OR PERSONAL INJURY IF THE
SEALED CONTAINER IS DAMAGED DURING
DISPOSAL. DISPOSAL IN ANY MANNER
INCONSISTENT WITH PROPER PROCEDURES
MAY BE A VIOLATION OF FEDERAL, STATE
AND/OR LOCAL LAWS.
1. Turn the ignition switch to “LOCK,” remove the ke
y
and put on the safety glasses.
2. Remove all loose objects from the front seats.
3. Disconnect the driver air bag assembly yello
w
connector located at the base of the steering
column.
4. Cut the driver air bag assembly yellow harness connector from the vehicle leaving at least 15 cm
(six inches) of wire at the connector.

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Page 5664 of 6020

ISUZU KB P190 2007 Workshop Repair Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-29
5. Strip 13 mm (1/2 inch) of insulation from the yellow
– green and yellow – black wire lead of the
connector.
6. Cut two 900 cm (30 feet) deployment w

SUPPLEMENTAL RESTRAINT SYSTEM 9A-29
5. Strip 13 mm (1/2 inch) of insulation from the yellow
– green and yellow – black wire lead of the
connector.
6. Cut two 900 cm (30 feet) deployment wires from 0.8 mm
2 (18 gauge) or thicker multi–strand wire.
These wires will be used to fabricate the drive
r
deployment harness.
7. Strip 13 mm (1/2 inch) of insulation from both ends of the wires cut in the previous step.
8. Short the wires by twisting together one end from each. Deployment wires shall remain shorted and
not be connected to a power source until the ai
r
bag is to be deployed.
WARNING: FAILURE TO FOLLOW PROCEDURES
IN THE ORDER LISTED COULD RESULT IN
PERSONAL INJURY. NEVER CONNECT
DEPLOYMENT WIRES TO ANY POWER SOURCE
BEFORE CONNECTING DEPLOYMENT WIRES TO
THE AIR BAG ASSEMBLY LEADS. DEPLOYMENT
WIRES SHALL REMAIN SHORTED AND NOT BE
CONNECTED TO A POWER SOURCE UNTIL THE
AIR BAG IS TO BE DEPLOYED. THE AIR BAG
ASSEMBLY WILL IMMEDIATELY DEPLOY THE AIR
BAG WHEN A POWER SOURCE IS CONNECTED
TO IT. WEAR SAFETY GLASSES THROUGHOUT
THIS ENTIRE DEPLOYMENT AND DISPOSAL
PROCEDURE.
9. Twist together one connector wire lead to one deployment wire. The connection should be
mechanically secure.
10. Bend the twisted connection made in the previous step flat and wrap it tightly with electrical tape to
insulate and secure.
11. Twist together, bend and tape the remaining connector wire lead to the remaining deployment
wire.
12. Connect the deployment harness to the driver ai
r
bag assembly yellow connector at the base of the
steering column. Route the deployment harness
out through the driver’s side of the vehicle.
WARNING: DEPLOYMENT WIRES SHALL REMAIN
SHORTED AND NOT BE CONNECTED TO
A
POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED.
THE AIR BAG ASSEMBLY WILL IMMEDIATELY
DEPLOY THE AIR BAG WHEN A POWER SOURCE
IS CONNECTED TO IT.
Connecting the deployment wires to the powe
r
source should always be the final step in the ai
r
bag assembly deployment procedure.
Failure to follow procedures in the order listed
could result in personal injury.
13. Disconnect the passenger air bag assembly yello
w
connector located behind the glove box assembly.

14. Cut the passenger air bag assembly harness
connector from the vehicle leaving at least 15 cm
(six inches) of wire at the connector.
15. Strip 13 mm (1/2 inch) of insulation from the blue– white and pink–blue wire lead of the connector.
16. Cut two 900 cm (30 feet) deployment wires from 0.8 mm
2 (18 gauge) or thicker multi–strand wire.
These wires will be used to fabricate the
passenger deployment harness.
17. Strip 13 mm (1/2 inch) of insulation from both ends of the wires cut in the previous step.
18. Short the wires by twisting together one end from each. The deployment wires shall remain shorted
and not be connected to a power source until the
air bag is to be deployed.
WARNING: FAILURE TO FOLLOW PROCEDURES
IN THE ORDER LISTED COULD RESULT IN
PERSONAL INJURY. NEVER CONNECT
DEPLOYMENT WIRES TO ANY POWER SOURCE
BEFORE CONNECTING DEPLOYMENT WIRES TO
THE AIR BAG ASSEMBLY LEADS. DEPLOYMENT
WIRES SHALL REMAIN SHORTED AND NOT BE
CONNECTED TO A POWER SOURCE UNTIL THE
AIR BAG IS TO BE DEPLOYED. THE AIR BAG
ASSEMBLY WILL IMMEDIATELY DEPLOY THE AIR
BAG WHEN A POWER SOURCE IS CONNECTED
TO IT. WEAR SAFETY GLASSES THROUGHOUT
THIS ENTIRE DEPLOYMENT AND DISPOSAL
PROCEDURE.
19. Twist together one connector wire lead to one deployment wire. The connection should be
mechanically secure.
20. Bend the twisted connection made in the previous step flat and wrap it tightly with electrical tape to
insulate and secure.
21. Twist together, bend and tape the remaining connector wire lead to the remaining deployment
wire.
22. Connect the deployment harness to the passenge
r
air bag assembly yellow connector located behind
the glove box assembly. Route the deployment
harness out through the passenger side of the
vehicle.
WARNING: DEPLOYMENT WIRES SHALL REMAIN
SHORTED AND NOT BE CONNECTED TO
A
POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED. THE AIR BAG ASSEMBLY WILL
IMMEDIATELY DEPLOY THE AIR BAG WHEN
A
POWER SOURCE IS CONNECTED TO IT.
CONNECTING THE DEPLOYMENT WIRES
SHOULD ALWAYS BE THE FINAL STEP IN THE
AIR BAG ASSEMBLY DEPLOYMENT PROCEDURE.
FAILURE TO FOLLOW PROCEDURES IN THE
ORDER LISTED COULD RESULT IN PERSONAL
INJURY.

BACK TO CHAPTER INDEX TO MODEL INDEXISUZU KB P190 2007

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