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FINAL DRIVE
MT-93
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2. Remove differential side bearing (clutch housing side) using the
drift and pullers.
3. Remove differential side bearing (transaxle case side) using the
drift and pullers.
4. Remove retaining pin from differential case, and then remove
pinion mate shaft using a pin punch.
5. Rotate pinion mate gears, and remove pinion mate gears, pinion
mate thrust washers, side gears, and side gear thrust washers
from differential case.
INSPECTION AFTER DISASSEMBLY
Gear, Washer, Shaft and Case
Check side gears, side gear thrust washers, pinion mate shaft,
pinion mate gears, pinion mate thrust washers and differential
case. If necessary, replace with a new one.
SCIA0906E
SCIA0907E
SCIA0908E
MTK0135D
Page 2026 of 4179
MT-94
FINAL DRIVE
Bearing
Check for bearing damage and rough rotation. If necessary,
replace with a new one.
CAUTION:
When replacing tapered roller bearing, replace outer and inner
races as a set.
ASSEMBLY
1. Apply gear oil to sliding area of differential case, each gear, and thrust washer.
2. Install side gear thrust washers and side gears into differential
case.
3. While rotating pinion mate thrust washers and pinion mate
gears, aligning them diagonally, install them into differential
case.
4. Insert pinion mate shaft into differential case.
CAUTION:
Be sure not to damage pinion mate thrust washers.
5. Measure end play of side gears following the procedure below.
Then select side gear thrust washer.
a. Upright the differential case so that its side gear to be measured
faces upward.
b. Place the drift below and a dial gauge onto side gears.
SPD715
SMT839
MTK0132D
PCIB0806E
Page 2027 of 4179

FINAL DRIVE
MT-95
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c. Move side gears up and down to measure end play, and select
thrust washer so that it satisfies the standard value. Refer to MT-
101, "DIFFERENTIAL SIDE GEAR THRUST WASHER" .
CAUTION:
There should be no resistance and gears should rotate
freely.
Place differential case upside down. Be sure to measure
end play for opposite side-gears likewise.
Only one thrust washer can be selected.
6. Install a new retaining pin into pinion mate shaft using a pin
punch.
CAUTION:
Do not reuse retaining pin.
7. Press in differential side bearing (transaxle case side) to differ-
ential case using the drifts.
8. Press in differential side bearing (clutch housing side) to differ-
ential case using the drifts.
9. Install final gear into differential case, and tighten final gear
mounting bolts to the specified torque. Refer to MT-28, "
FINAL
DRIVE COMPONENTS" . End play standard value
: 0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
SCIA0908E
SCIA0910E
SCIA0911E
SCIA0912E
Page 2028 of 4179
MT-96
SHIFT CONTROL
SHIFT CONTROLPFP:32982
Inspection (RS5F51A)ECS008CC
Check contact surfaces and sliding area for wear, damage,
bending, etc. If necessary, replace parts.
SHIFT FORK
Check if the width of shift fork hook (sliding area with coupling
sleeve) is within allowable specification below.
SCIA0913E
Item One-side wear specification Sliding width of new part
1st-2nd 0.2 mm (0.008 in)7.80 - 7.93 mm
(0.3071 - 0.3122 in)
3rd-4th 0.2 mm (0.008 in)7.80 - 7.93 mm
(0.3071 - 0.3122 in)
5th 0.2 mm (0.008 in)6.10 - 6.23 mm
(0.2402 - 0.2453 in)
Reverse 0.2 mm (0.008 in)12.80 - 12.93 mm
(0.5039 - 0.5091 in)
SMT801D
Page 2029 of 4179
SHIFT CONTROL
MT-97
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Inspection (RS6F51A)ECS008CD
Check contact surfaces and sliding area for wear, damage,
bending, etc. If necessary, replace parts.
SHIFT FORK
Check if the width of shift fork hook (sliding area with coupling
sleeve) is within allowable specification below.
SCIA0913E
Item One-side wear specification Sliding width of new part
1st-2nd 0.2 mm (0.008 in)7.80 - 7.93 mm
(0.3071 - 0.3122 in)
3rd-4th 0.2 mm (0.008 in)7.80 - 7.93 mm
(0.3071 - 0.3122 in)
5th-6th 0.2 mm (0.008 in)6.10 - 6.23 mm
(0.2402 - 0.2453 in)
Reverse 0.2 mm (0.008 in)12.80 - 12.93 mm
(0.5039 - 0.5091 in)
SMT801D
Page 2030 of 4179
MT-98
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsECS008CE
TRANSAXLE
Engine QR20DE QR25DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Model code number EQ000 EQ008 EQ068
Number of speed 5 6
Synchromesh typeWarner
Shift pattern
5 speed
6 speed
Gear ratio 1st 3.500 3.416 3.500
2nd 1.944
3rd 1.258
4th 0.947
5th 0.772 0.733 0.772
6th — 0.630
Reverse 3.374 3.252 3.374
Number of teeth Input gear 1st 14 12 14
2nd 18
3rd 31
4th 38
5th 444544
6th — 46
Reverse141214
Main gear 1st 49 41 49
2nd 35
3rd 39
4th 36
5th 343334
6th — 29
Reverse 38
Reverse idler
gearFront 37
Rear 46 38 46
Oil capacity
(Imp pt)2.3 (4)
SCIA0821E
SCIA0955E
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SERVICE DATA AND SPECIFICATIONS (SDS)
MT-99
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FINAL GEAR
End PlayECS008CF
Unit: mm (in)
Baulk Ring ClearanceECS00CV4
Unit: mm (in) Remarks Reverse synchronizer Installed
Double-cone synchronizer 1st
Triple-cone synchronizer 2nd Engine QR20DE QR25DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Model code number EQ000 EQ008 EQ068
Engine QR20DE QR25DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Model code number EQ000 EQ008 EQ068
Final gear ratio 4.750 4.428
Number of teeth Final gear/Pinion 76/16 62/14
Side gear/Pinion mate gear 14/10
Gear End play
1st main gear0.20 - 0.30 (0.0079 - 0.0118)
2nd main gear 0.06 - 0.16 (0.0024 - 0.0063)
3rd input gear0.18 - 0.31 (0.0071 - 0.0122)
4th input gear0.20 - 0.30 (0.0079 - 0.0118)
5th input gear0.06 - 0.16 (0.0024 - 0.0063)
6th input gear (For RS6F51A model) 0.06 - 0.16 (0.0024 - 0.0063)
Measurement point Standard Limit value
1st
(Double-cone synchronizer)
Clearance between synchronizer cone
and inner baulk ring end face “A”
Clearance between outer baulk ring pawl
and synchronizer cone “B”A: 0.6 - 0.8 (0.024 - 0.031)
B: 0.6 - 1.1 (0.024 -0.043)0.2 (0.008)
0.2 (0.008)
2nd
(Triple-cone synchronizer)
Clearance between synchronizer cone
and clutch gear end face “A”
Clearance between outer baulk ring pawl
and synchronizer cone “B”
Clearance between inner baulk ring and
clutch gear end face “C”A: 0.6 - 1.2 (0.024 - 0.047)
B: 0.6 - 1.1 (0.024 - 0.043)
C: 0.7 - 1.1 (0.028 - 0.043)0.3 (0.012)
0.2 (0.008)
0.3 (0.012)
3rd&4th 0.9 - 1.45 (0.035 - 0.057) 0.7 (0.028)
PCIB0249E
PCIB0772E
Page 2032 of 4179

MT-100
SERVICE DATA AND SPECIFICATIONS (SDS)
Available Snap RingsECS008CH
INPUT SHAFT BEARING SPACER
—For RS5F51A Model—
*: Always check with the Parts Department for the latest parts information.
6TH INPUT GEAR BUSHING
—For RS6F51A Model—
*: Always check with the Parts Department for the latest parts information.
5TH MAIN GEAR
—For RS5F51A Model—
*: Always check with the Parts Department for the latest parts information.
Available C-RingsECS008CI
MAINSHAFT C-RING
*: Always check with the Parts Department for the latest parts information.5th0.95 - 1.4 (0.037 - 0.055) 0.7 (0.028)
6th (For RS6F51A model) 0.95 - 1.4 (0.037 - 0.055) 0.7 (0.028)
Reverse 0.95 - 1.4 (0.037 - 0.055) 0.7 (0.028)Measurement point Standard Limit value
End play0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.71 (0.0673)
1.76 (0.0693)
1.81 (0.0713)
1.86 (0.0732)
1.91 (0.0752)
1.96 (0.0772)32204 8H510
32204 8H511
32204 8H512
32204 8H513
32204 8H514
32204 8H5152.01 (0.0791)
2.06 (0.0811)
2.11 (0.0831)
2.16 (0.0850)
2.21 (0.0870)
2.26 (0.0890)32204 8H516
32204 8H517
32204 8H518
32204 8H519
32204 8H520
32204 8H521
End play0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.76 (0.0693)
1.81 (0.0713)
1.86 (0.0732)
1.91 (0.0752)
1.96 (0.0772)32204 8H511
32204 8H512
32204 8H513
32204 8H514
32204 8H5152.01 (0.0791)
2.06 (0.0811)
2.11 (0.0831)
2.16 (0.0850)
2.21 (0.0870)32204 8H516
32204 8H517
32204 8H518
32204 8H519
32204 8H520
End play0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.85 (0.0728)
1.90 (0.0748)
1.95 (0.0768)
2.00 (0.0787)32204 8H500
32204 8H501
32204 8H502
32204 8H5032.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)32204 8H504
32204 8H505
32204 8H506
32204 8H507
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
2.535 (0.0998)
2.565 (0.1010)
2.595 (0.1022)
2.625 (0.1033)
2.655 (0.1045)
2.685 (0.1057)
2.715 (0.1069)
2.745 (0.1081)
2.775 (0.1093)
2.805 (0.1104)32348 8H800
32348 8H801
32348 8H802
32348 8H803
32348 8H804
32348 8H805
32348 8H806
32348 8H807
32348 8H808
32348 8H8092.835 (0.1116)
2.865 (0.1128)
2.895 (0.1140)
2.925 (0.1152)
2.955 (0.1163)
2.985 (0.1175)
3.015 (0.1187)
3.045 (0.1199)
3.075 (0.1211)32348 8H810
32348 8H811
32348 8H812
32348 8H813
32348 8H814
32348 8H815
32348 8H816
32348 8H817
32348 8H818