2003 NISSAN X-TRAIL Service Repair Manual

Page 2001 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MAINSHAFT AND GEARS
MT-69
D
E
F
G
H
I
J
K
L
MA
B
MT
 
6. Press out 4th main gear and 5th main gear using the drift and a
puller.
7. Remove 4th main gear adjusting shim.
8. Remove 3rd-4th mainshaft spa

Page 2002 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-70
MAINSHAFT AND GEARS
 
Synchronizer
Check items below. If necessary, replace them with new ones.
Damage and unusual wear on contact surfaces of coupling
sleeve, synchronizer hub, and shifting in

Page 2003 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MAINSHAFT AND GEARS
MT-71
D
E
F
G
H
I
J
K
L
MA
B
MT
 
2. Measure clearance B at 2 or more points diagonally opposite
using a feeler gauge, and calculate mean value.
Triple cone synchronizer (2nd)
Fol

Page 2004 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-72
MAINSHAFT AND GEARS
 
Bearing
Check items below. If necessary, replace them with new ones.
Damage and rough rotation of bearing
ASSEMBLY
1. Press in reverse main gear using the drifts and the p

Page 2005 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MAINSHAFT AND GEARS
MT-73
D
E
F
G
H
I
J
K
L
MA
B
MT
 
CAUTION:
Be careful with orientation of 1st-2nd synchronizer hub.
Do not reuse 1st-2nd synchronizer hub.
Be careful with orientation of 1st-2nd

Page 2006 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-74
MAINSHAFT AND GEARS
 
6. Press in  2nd main gear bushing using the drift and the press
stand.
7. Install 2nd outer baulk ring, 2nd synchronizer cone, and 2nd
inner baulk ring.
8. Install 2nd nee

Page 2007 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MAINSHAFT AND GEARS
MT-75
D
E
F
G
H
I
J
K
L
MA
B
MT
 
13. Press in a new 5th main gear using the drifts.
CAUTION:
Be careful with orientation of 5th main gear.
Do not reuse 5th main gear.
14. Instal

Page 2008 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-76
MAINSHAFT AND GEARS
 
18. Check end play of 1st and 2nd main gears.
Assembly and Disassembly (RS6F51A)ECS008C7
DISASSEMBLY
1. Before disassembling, measure the end play of 1st and 2nd
main gears