2003 NISSAN X-TRAIL Service Repair Manual

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Page 2009 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MAINSHAFT AND GEARS MT-77 D E F G H I J K L MA B MT 6. Press out 4th main gear and 5th main gear using the drift and a puller. 7. Remove 4th main gear adjusting shim. 8. Remove 3rd-4th mainshaft spa

Page 2010 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-78 MAINSHAFT AND GEARS If any crack, damage, or excessive wear is found on cam face of baulk ring or working face of insert, replace it. Baulk ring clearance Double cone synchronizer (1st) Foll

Page 2011 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MAINSHAFT AND GEARS MT-79 D E F G H I J K L MA B MT 1. Measure clearance “A” at 2 points or more on the opposite side using a feeler gauge when pressing baulk ring toward clutch gear taper cone.

Page 2012 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-80 MAINSHAFT AND GEARS ASSEMBLY 1. Press in reverse main gear using the drifts and the press stand. CAUTION: Be careful with orientation of reverse main gear. Do not reuse reverse main gear. 2.

Page 2013 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MAINSHAFT AND GEARS MT-81 D E F G H I J K L MA B MT Be careful with orientation of 1st-2nd coupling sleeve. Do not reuse 1st-2nd coupling sleeve. Be sure not to hook center projection of 2 spread

Page 2014 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-82 MAINSHAFT AND GEARS 11. Select 4th main gear adjusting shim so that dimension “C1” sat- isfies the standard value below, and install 4th main gear adjust- ing shim onto mainshaft. Refer to

Page 2015 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MAINSHAFT AND GEARS MT-83 D E F G H I J K L MA B MT 16. Select 6th main adjusting shim and then install it onto mainshaft. Calculate thickness “S” of 6th main adjusting shim following the proce

Page 2016 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-84 MAINSHAFT AND GEARS 19. Install C-ring holder, and then install a new snap ring. CAUTION: Do not reuse snap ring. 20. Check end play of 1st and 2nd main gears. PCIB0805E End play standard valu
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