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MTC-1
MANUAL AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION
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MTC
MANUAL AIR CONDITIONER
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
TROUBLE DIAGNOSIS .............................................. 3
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 3
WORK FLOW ........................................................ 3
SYMPTOM TABLE ................................................ 3
Component Parts and Harness Connector Location ..... 4
PASSENGER COMPARTMENT ........................... 4
Discharge Air Flow ................................................... 5
Wiring Diagram —HEATER— .................................. 6
Operational Check ................................................... 7
CHECKING BLOWER ........................................... 7
CHECKING DISCHARGE AIR .............................. 7
CHECKING RECIRCULATION ............................. 7
CHECKING TEMPERATURE DECREASE .......... 8
CHECKING TEMPERATURE INCREASE ............ 8
Mode Door ............................................................... 9
INSPECTION FLOW ............................................. 9
Air Mix Door ........................................................... 10
INSPECTION FLOW ........................................... 10
Intake Door Motor Circuit ........................................ 11
INSPECTION FLOW ............................................ 11
COMPONENT DESCRIPTION ............................ 11
DIAGNOSTIC PROCEDURE FOR INTAKE
DOOR MOTOR ................................................... 12
Blower Motor Circuit ............................................... 15
INSPECTION FLOW ........................................... 15
DIAGNOSTIC PROCEDURE FOR BLOWER
MOTOR ............................................................... 16
COMPONENT INSPECTION .............................. 18
Insufficient Heating ................................................. 19
INSPECTION FLOW ........................................... 19
CONTROLLER ......................................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21INSTALLATION ................................................... 21
Disassembly and Assembly .................................... 21
BLOWER UNIT ......................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
Disassembly and Assembly .................................... 23
BLOWER MOTOR .................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
BLOWER FAN RESISTOR ....................................... 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INTAKE DOOR MOTOR ........................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
HEATER UNIT ........................................................... 27
Removal and Installation ........................................ 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 28
Disassembly and Assembly .................................... 29
HEATER CORE ......................................................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
MODE DOOR ............................................................ 31
Control Linkage Adjustment ................................... 31
MODE DOOR CONTROL CABLE ....................... 31
AIR MIX DOOR ......................................................... 32
Control Linkage Adjustment ................................... 32
AIR MIX DOOR CONTROL CABLE .................... 32
DUCTS AND GRILLES ............................................. 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 36
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MTC-2
PRECAUTIONS
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EJS004L7
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Wiring Diagrams and Trouble DiagnosisEJS000WA
When you read wiring diagrams, refer to the following:
GI-14, "How to Read Wiring Diagrams" in GI section.
PG-3, "Wiring Diagram - POWER -" in PG section.
When you perform trouble diagnosis, refer to the following:
GI-10, "How to Follow Trouble Diagnoses" in GI section.
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.
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TROUBLE DIAGNOSIS
MTC-3
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MTC
TROUBLE DIAGNOSISPFP:00004
How to Perform Trouble Diagnoses for Quick and Accurate RepairEJS001FB
WORK FLOW
SYMPTOM TABLE
*1MTC-7, "Operational Check".
SHA900E
Symptom Reference Page
Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door.MTC-9, "
Mode
Door"
Discharge air temperature does not change. Go to Trouble Diagnosis Procedure Air Mix Door.MTC-10, "Air Mix
Door"
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor Circuit.MTC-11, "Intake
Door Motor Cir-
cuit"Intake door motor does not operate normally.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor Circuit.MTC-15, "
Blower
Motor Circuit"
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.MTC-19, "Insuffi-
cient Heating"
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MTC-4
TROUBLE DIAGNOSIS
Component Parts and Harness Connector LocationEJS001FC
PASSENGER COMPARTMENT
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TROUBLE DIAGNOSIS
MTC-5
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MTC
Discharge Air FlowEJS001HF
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MTC-6
TROUBLE DIAGNOSIS
Wiring Diagram —HEATER—EJS001FD
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TROUBLE DIAGNOSIS
MTC-7
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MTC
Operational CheckEJS001FE
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn fan switch to 1st-speed. Blower should operate on low
speed.
2. Then turn fan switch to 2nd-speed, and continue checking
blower speed until all speeds are checked.
3. Leave blower on Max. speed.
If NG, go to trouble diagnosis procedure for MTC-15, "
Blower Motor
Circuit" .
If OK, continue with the check.
CHECKING DISCHARGE AIR
1. Turn mode control dial to each position.
2. Confirm that discharge air comes out according to the air distri-
bution table. Refer to MTC-5, "
Discharge Air Flow" .
If NG, go to trouble diagnosis procedure for MTC-9, "
Mode Door" .
If OK, continue the check.
CHECKING RECIRCULATION
1. Press REC switch. Recirculation indicator should eliminate.
2. Press REC switch again. Recirculation indicator should not illu-
minate.
3. Listen for intake door position change (you should hear blower
sound change slightly).
If NG, go to trouble diagnosis procedure for MTC-11, "
Intake Door
Motor Circuit" .
If OK, continue the check.Conditions :Engine running at usual operating temperature
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MTC-8
TROUBLE DIAGNOSIS
CHECKING TEMPERATURE DECREASE
1. Turn temperature control dial to full cold position.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-10, "
Air Mix Door"
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Turn temperature control dial to full hot position.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-19, "
Insufficient
Heating" .
If all operational check are OK (symptom cannot be duplicated), go
to Incident Simulation Tests in GI-23, "
How to Perform Efficient Diag-
nosis for an Electrical Incident" and perform tests as outlined to sim-
ulate driving conditions environment. If symptom appears, refer to
MTC-3, "
SYMPTOM TABLE" and perform applicable trouble diagno-
sis procedures.
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