2003 NISSAN X-TRAIL Service Repair Manual

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Page 257 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER HEAD
EM-205
[YD22DDTi]
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4. Heat cylinder head to 110 to 130°C (230 to 266°F) in oil bath.
5. Using the valve guide drift (commercial service tool), press fit
valv

Page 258 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-206
[YD22DDTi]
CYLINDER HEAD

2. Ream cylinder head recess diameter for service valve seat.
Be sure to ream in circles concentric to the valve guide center.
This will enable valve seat to fit co

Page 259 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER HEAD
EM-207
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6. Using compound, perform valve fitting.
7. Check again to make sure that contacting status is satisfactory.
For details, Refer to EM-205,

Page 260 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-208
[YD22DDTi]
ENGINE ASSEMBLY

ENGINE ASSEMBLYPFP:10001
Removal and InstallationEBS00LRY
WARNING:
Situate vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
Fo

Page 261 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ENGINE ASSEMBLY
EM-209
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REMOVAL
Description of work
Remove engine, transaxle and transfer assembly with front suspension member from vehicle downward. Sep-
arate

ENGINE ASSEMBLY
EM-209
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REMOVAL
Description of work
Remove engine, transaxle and transfer assembly with front suspension member from vehicle downward. Sep-
arate suspension member, and then separate engine and transaxle.
Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Drain engine coolant from radiator drain plug. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
3. Remove the following parts.
LH/RH engine undercover
LH/RH front wheels
Battery; Refer to SC-3, "BATTERY" .
Drive belts; Refer to EM-132, "Removal and Installation" .
Air duct and air cleaner case assembly; Refer to EM-133, "Removal and Installation" .
Alternator; Refer to SC-16, "Removal and Installation" .
Radiator and cooling fan assembly; Refer to CO-34, "Removal and Installation" and CO-36, "COOL-
ING FAN" .
Charge air cooler; Refer to EM-135, "CHARGE AIR COOLER" .
4. Disconnect engine room harness from the engine side and set it aside for easier work.
5. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
1. Disconnect fuel feed hose and return hose, and plug it to prevent fuel from draining. Refer to EM-136,
"INTAKE MANIFOLD" .
2. Disconnect heater hose, and install plug it to prevent engine coolant from draining. Refer to EM-136,
"INTAKE MANIFOLD" .
3. Remove clutch operating cylinder from transaxle, and move it aside. Refer to MT-17, "
TRANSAXLE
ASSEMBLY" and CL-10, "OPERATING CYLINDER" .
4. Disconnect shift cable from transaxle. Refer to MT-14, "
CONTROL LINKAGE" .
Engine room RH
1. Remove engine coolant reservoir tank. Refer to CO-34, "RADIATOR" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on body with a rope to
avoid putting load on it. Refer to ATC-144, "
Removal and Installation of Compressor" .
Vehicle underbody
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation" .
2. Remove propeller shaft. Refer to PR-4, "
Removal and Installation" .
3. Remove steering shaft from steering gear. Refer to PS-10, "
STEERING COLUMN" .
4. Disconnect power steering fluid cooler piping at a point between body and engine. Refer to PS-34,
"HYDRAULIC LINE" .
5. Remove ABS sensor from brake caliper. Refer to BRC-45, "
WHEEL SENSORS" (ABS), BRC-116,
"WHEEL SENSORS" (ESP/TCS/ABS).
6. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it. Refer to BR-27, "
FRONT DISC BRAKE" .
7. Remove left and right suspensions from steering knuckle under strut. Refer to FSU-5, "
FRONT SUSPEN-
SION ASSEMBLY" .

Page 262 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-210
[YD22DDTi]
ENGINE ASSEMBLY

Removal
1. Install engine slingers into front right of cylinder head and rear
left of cylinder head.
2. Lift with hoist and secure engine in position.
Use the manu

Page 263 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ENGINE ASSEMBLY
EM-211
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8. Remove power steering oil pump with piping connected from engine. Move it aside on suspension mem-
ber. Refer to PS-34, "
HYDRAULIC LIN

Page 264 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-212
[YD22DDTi]
CYLINDER BLOCK

CYLINDER BLOCKPFP:11010
Disassembly and AssemblyEBS00ODX
PBIC2029E

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