2003 NISSAN X-TRAIL Service Repair Manual

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Page 2681 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-21
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RFD

Drive pinion adjusting shim
In case of face contact or heel contact, thicken the drive pinion
gear adjusting shims to move the drive pini

Page 2682 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-22
REAR FINAL DRIVE ASSEMBLY

Disassembly and AssemblyEDS001ZD
DISASSEMBLY
Removal of Electric Controlled Coupling Assembly
1. Using a drive pinion flange wrench, remove companion flange lock nut

Page 2683 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-23
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CAUTION:
Mark the side bearing adjusting shims so that the original mounting positions (right/left) can be
identified later.
5. Remove dri

Page 2684 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-24
REAR FINAL DRIVE ASSEMBLY

8. Using a puller, remove pinion rear bearing inner race from the
drive pinion.
9. Using a brass rod, tap the pinion front bearing outer race evenly
from the 2 cutou

Page 2685 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-25
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ASSEMBLY
Assembly of Drive Pinion Assembly
1. Assemble with a drive pinion adjusting shim of the same thick-
ness as was installed prior t

Page 2686 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-26
REAR FINAL DRIVE ASSEMBLY

b. Assemble a pinion front bearing inner race to the drive pinion.
Using the drifts and press stand, press the pinion nut as far as it
can be tightened.
c. Temporari

Page 2687 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-27
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6. Using the drifts and press stand, press the pinion front bearing
inner race to the drive pinion as far as a pinion nut can be tight-
e

Page 2688 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-28
REAR FINAL DRIVE ASSEMBLY

9. Install center oil seal as shown in the right figure.
10. Install the differential case assembly. Refer to RFD-28, "
Installa-
tion of Differential Assembly" .
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RFD-28
REAR FINAL DRIVE ASSEMBLY

9. Install center oil seal as shown in the right figure.
10. Install the differential case assembly. Refer to RFD-28, "
Installa-
tion of Differential Assembly" .
CAUTION:
Do not install the rear cover.
11. Install the dummy cover set, and check backlash, drive gear
back runout, and tooth contact. Refer to RFD-19, "
TOOTH CON-
TA C T" .
12. Remove the dummy cover, then install the rear cover, and drive
in the oil seal. Refer to.RFD-28, "
Installation of Differential
Assembly" .
13. Check overall preload torque. Refer to RFD-17, "
TOTAL PRE-
LOAD" .
14. Connect electric controlled coupling assembly. Refer to RFD-30,
"Installation of Electric Controlled Coupling Assembly" .
15. Check companion flange runout. Refer to RFD-19, "
COMPAN-
ION FLANGE RUNOUT" .
Installation of Differential Assembly
1. Assemble new side gear thrust washers with the same thickness as the ones installed prior to disassem-
bly or reinstall the old ones on the side gears.
2. Assemble the side gears, side gear thrust washers, pinion mate gears, and pinion mate thrust washers to
the differential case, and temporarily assemble the pinion mate shaft.
3. Measure the side gear end play following the procedure below,
and select the appropriate side gear thrust washers.
Using a thickness gauge, measure the clearance between
side gear back and the differential case at 3 different points,
while rotating the side gear. Average the 3 readings, and
select the appropriate side gear thrust washer so that the
mean value is within specifications below. (Measure the clear-
ance of the other side as well.)
CAUTION:
Before measurement, place differential case straight up
so that side gear to be measured comes upward. To pre-
vent the side gear from tilting, insert thickness gauges
with the same thickness from both sides.
Select a side gear thrust washer for right and left individ-
ually.
4. Assemble the selected side gear thrust washer to the differential case.Tool number : ST35271000
PDIA0464E
Side gear end play standard:
0.2 mm (0.008 in) or less. Every gear shall rotate
smoothly with no abnormal feeling of drag.
Thickness Part No. Thickness Part No.
0.74 mm (0.0291 in)
0.77 mm (0.0303 in)
0.80 mm (0.0315 in)38424 4N200
38424 4N201
38424 4N2020.83 mm (0.0327 in)
0.86 mm (0.0339 in)38424 4N203
38424 4N204
SDIA0583E

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