2003 NISSAN X-TRAIL Service Repair Manual

compression ratio bonnet dead battery climate settings oil additives engine

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NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-117
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*: Total indicator readingPin journal diameter grade. “DP”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-117
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*: Total indicator readingPin journal diameter grade. “DP”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U44.974 - 44.973 (1.7706 - 1.7706)
44.973 - 44.972 (1.7706 - 1.7705)
44.972 - 44.971 (1.7705 - 1.7705)
44.971 - 44.970 (1.7705 - 1.7705)
44.970 - 44.969 (1.7705 - 1.7704)
44.969 - 44.968 (1.7704 - 1.7704)
44.968 - 44.967 (1.7704 - 1.7704)
44.967 - 44.966 (1.7704 - 1.7703)
44.966 - 44.965 (1.7703 - 1.7703)
44.965 - 44.964 (1.7703 - 1.7702)
44.964 - 44.963 (1.7702 - 1.7702)
44.963 - 44.962 (1.7702 - 1.7702)
44.962 - 44.961 (1.7702 - 1.7701)
44.961 - 44.960 (1.7701 - 1.7701)
44.960 - 44.959 (1.7701 - 1.7700)
44.959 - 44.958 (1.7700 - 1.7700)
44.958 - 44.957 (1.7700 - 1.7700)
44.957 - 44.956 (1.7700 - 1.7699)
Main journal diameter grade. “Dm”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 4
Grade No. 754.979 - 54.978 (2.1645 - 2.1645)
54.978 - 54.977 (2.1645 - 2.1644)
54.977 - 54.976 (2.1644 - 2.1644)
54.976 - 54.975 (2.1644 - 2.1644)
54.975 - 54.974 (2.1644 - 2.1643)
54.974 - 54.973 (2.1643 - 2.1643)
54.973 - 54.972 (2.1643 - 2.1642)
54.972 - 54.971 (2.1642 - 2.1642)
54.971 - 54.970 (2.1642 - 2.1642)
54.970 - 54.969 (2.1642 - 2.1641)
54.969 - 54.968 (2.1641 - 2.1641)
54.968 - 54.967 (2.1641 - 2.1641)
54.967 - 54.966 (2.1641 - 2.1640)
54.966 - 54.965 (2.1640 - 2.1640)
54.965 - 54.964 (2.1640 - 2.1639)
54.964 - 54.963 (2.1639 - 2.1639)
54.963 - 54.962 (2.1639 - 2.1639)
54.962 - 54.961 (2.1639 - 2.1638)
54.961 - 54.960 (2.1638 - 2.1638)
54.960 - 54.959 (2.1638 - 2.1637)
54.959 - 54.958 (2.1637 - 2.1637)
54.958 - 54.957 (2.1637 - 2.1637)
54.957 - 54.956 (2.1637 - 2.1636)
54.956 - 54.955 (2.1636 - 2.1636)

Page 170 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-118
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SERVICE DATA AND SPECIFICATIONS (SDS)

MAIN BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in) Grade number Thickness Identification color Remarks
0 1.973

Page 171 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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CONNECTING ROD BEARING
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS00KNY
Unit: N·m (k

Page 172 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-120
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SERVICE DATA AND SPECIFICATIONS (SDS)

Oil strainer M6 bolt
8.8 (0.90, 78) *2
M8 bolt 21.6 (2.2, 16)
Ignition coil
6.4 (0.65, 57) *
2
Spark plug24.5 (2.5, 18)
*1 Fuel tube1) 10.1 (1.0, 7)

Page 173 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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Knock sensor 21.1 (2.2, 16)
Crankshaft position sensor (POS)
6.4 (0.65, 57) *
2

Page 174 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-122
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS0

EM-122
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00LR0
Before starting work, make sure no fire or spark producing items are in the work area.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00LR1
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00LR2
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00LR3
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new liquid gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, engine oil sliding surfaces well.
Release air within route when refilling after draining coolant.
After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.
Parts Requiring Angle TighteningEBS00LR4
Use an angle wrench (special service tool: KV10112100) for the final tightening of the following engine
parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap nuts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.

Page 175 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual PRECAUTIONS
EM-123
[YD22DDTi]
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Precautions For Liquid GasketEBS00ODW
REMOVAL OF LIQUID GASKET
After removing the mounting bolts and nuts, separate the mating
surface using

PRECAUTIONS
EM-123
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Precautions For Liquid GasketEBS00ODW
REMOVAL OF LIQUID GASKET
After removing the mounting bolts and nuts, separate the mating
surface using the seal cutter (special service tool) and remove
the old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
In areas where the seal cutter (special service tool) is difficult to
use, use a plastic hammer to lightly tap (1) the seal cutter where
the liquid gasket is applied. Use a plastic hammer to slide the
seal cutter (2) by tapping on the side.
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating
surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach the liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
Within five minutes of liquid gasket application, install the mat-
ing component.
If the liquid gasket protrudes, wipe it off immediately.
Do not retighten after the installation.
After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
PBIC2160E
SEM159F

Page 176 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-124
[YD22DDTi]
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsEBS00LR6
Tool number
Tool nameDescription
ST0501S000
Engine stand assembly
1. ST05011000
Engine stand
2. ST05012000
BaseDisass

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