Page 2801 of 4179
REAR DISC BRAKE
BR-37
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B
BR
4. Fix piston boot with retaining ring.
CAUTION:
Be sure boot is securely engaged in groove on cylinder
body.
Do not reuse retaining ring.
5. Install sliding pins and sliding pin boots to torque member.
6. Install torque member to axle assembly and tighten mounting
bolts to the specified torque.
CAUTION:
Wipe brake fluid and grease on axle assembly washer seats
and torque member mounting surface. Install torque member to
axle assembly.
7. Install pads, pad retainers, shims, and shim covers to torque member and assemble cylinder body.
8. Tighten sliding pin bolts to the specified torque.
9. Connect brake hose to caliper assembly and tighten union bolts to the specified torque.
CAUTION:
Do not reuse union bolt copper washer.
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-9, "
Bleeding Brake
System"
SFIA0158E
Page 2802 of 4179

BR-38
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEFS000CQ
Unit: mm (in)
Brake PedalEFS000CR
Check ValveEFS000CS
Brake BoosterEFS000CT
Vacuum type
Front Disc BrakeEFS000CU
Front brakeBrake model AD31VD
Cylinder bore diameter 44.4 × 2 (1.748 × 0.08)
Pad
Length x width x thickness132.0 × 52.5 × 11.0
(5.20 × 2.067 × 0.433)
Rotor outer diameter x thickness 280 × 28 (11.02 × 1.10)
Rear brakeBrake model AD9VA
Cylinder bore diameter 34.9 (1.374)
Pad
Length x width x thickness83.0 × 33.0 × 8.5
(3.268 × 1.299 × 0.335)
Rotor outer diameter x thickness 292 × 16 (11.50 × 0.63)
Master cylinder Cylinder bore diameter 25.4 (1)
Control valve Valve model Electronic control type
Brake boosterBooster model C215T
Diaphragm diameterPrimary 230 (9.06)
Secondary 205 (8.07)
Recommended brake fluid DOT 3 or DOT 4
Pedal play3 - 11 mm (0.12 - 0.43 in)
Looseness at clevis pin 1 - 3 mm (0.04 - 0.12 in)
Brake pedal height (from dash panel top surface)M/T model 156 - 166 mm (6.14 - 6.54 in)
A/T model 164 - 174 mm (6.46 - 6.85 in)
Depressed pedal height under a force of 490 N (50 kg,110.6 lb)
(from dash panel top surface)M/T model 80 mm (3.15 in) or more
A/T model 85 mm (3.35 in) or more
Clearance between threaded end of stop lamp switch and pedal stopper 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Vacuum leakage [at vacuum of 66.7 kPa (-500 mmHg, -19.69
inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage [at vacuum of -66.7 kPa (-500 mmHg, -19.69
inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 125 mm (4.92 in)
Brake typeAD31VD
Brake padStandard thickness (new) 11 mm (0.43 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotorStandard thickness (new) 28.0 mm (1.102 in)
Repair limit thickness 26.0 mm (1.024 in)
Runout limit 0.04 mm (0.0016 in)
Page 2803 of 4179
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-39
C
D
E
G
H
I
J
K
L
MA
B
BR
Rear Disc BrakeEFS000CV
Brake typeAD9VA
Brake padStandard thickness (new) 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotorStandard thickness (new) 16.0 mm (0.63 in)
Repair limit thickness 14.0 mm (0.55 in)
Runout limit 0.07 mm (0.0028 in)
Page 2804 of 4179
BR-40
SERVICE DATA AND SPECIFICATIONS (SDS)
Page 2805 of 4179

PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
C
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H
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M
SECTION
A
B
PB
PARKING BRAKE SYSTEM
PARKING BRAKE CONTROL ................................... 2
Components ............................................................. 2
Removal and Installation .......................................... 2
Inspection ................................................................. 2
Adjustment ............................................................... 3
PARKING BRAKE SHOE ........................................... 4Components ............................................................. 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSPECTION ........................................................ 6
INSTALLATION ..................................................... 6
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 9
Parking Brake ........................................................... 9
Page 2806 of 4179
PB-2
PARKING BRAKE CONTROL
PARKING BRAKE CONTROLPFP:36010
Components EFS0017I
Removal and InstallationEFS0017J
1. Remove center console.
2. Disconnect warning lamp switch connector.
3. Remove cable mounting bolt. Loosen cable and remove adjust-
ing nut.
4. Remove cable from toggle lever of disc brake.
InspectionEFS0017L
1. Operate parking brake lever with a force of 196 N (20 kg, 44 lb). Check a stroke is within specified number
of notches. (Check it by hearing clicks of ratchet.)
2. Check parking lever assembly for bend, damage and cracks, and replace if there is.
3. Check cables and equalizer for wear and damage. If a malfunction is detected, replace the applicable
part.
4. Check parking brake warning lamp switch. If a malfunction is detected, replace the applicable part.
1. Control lever assembly 2. Cap 3. Parking brake warning lamp switch
4. Screw 5. Adjusting nut 6. Front cable
7. RH rear cable 8. LH rear cable
SFIA0050E
SFIA1920E
Lever stroke : 6 - 7 notches
Page 2807 of 4179

PARKING BRAKE CONTROL
PB-3
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B
PB
5. Check each part for deformation, or damage by contact with other parts. If a malfunction is detected,
replace the applicable part.
AdjustmentEFS0017M
1. Insert a deep-well socket wrench into opening of parking brake
lever. Rotate adjusting nut to fully loosen cable. Return parking
brake lever and adjust rear brake shoe clearance.
2. Rotate tyres & foot wheels to be sure that there is no drag.
3. After adjusting clearance of rear shoes, with no drag on rear
brake, adjust cable as follows:
a. Pull parking brake lever up so that a deep-well socket wrench
can be inserted.
b. Insert a deep-well socket wrench into opening of parking brake
lever. Rotate adjusting nut to adjust a lever stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. Operate parking brake lever 3 to 4 times with a force of 196 N
(20 kg, 44 lb). Be sure lever stroke is within the specified num-
ber of notches.
d. Return parking brake lever completely. Be sure there is no drag on rear brake.
SFIA1920E
MAA0182D
Page 2808 of 4179
PB-4
PARKING BRAKE SHOE
PARKING BRAKE SHOEPFP:44060
ComponentsEFS0017K
Removal and InstallationEFS0017N
REMOVAL
CAUTION:
Clean dust on brake disc and back plate with a vacuum dust
collector.
1. Remove tyre. With parking brake lever completely returned,
loosen adjusting nut.
2. Remove rear disc brake caliper.
1. Parking cable 2. Back plate 3. Anchor block
4. Brake shoe 5. Return spring 6. Return spring
7. Spring 8. Retainer 9. Shoe hold pin
10. Adjust assembly LH 11. Adjuster assembly RH 12. E-ring
13. Toggle lever 14. Pin 15. Pin
16. Toggle lever
SFIA0199E
SFIA1920E