2003 NISSAN X-TRAIL Service Repair Manual

engine coolant reservoir turn signal bulb door lock wheel steering wheel adjustment

Page 297 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-245
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

Bearing Clearance
Unit: mm (in)
Tightening TorqueEBS00OE0
*1: Parts to be tightened in particular orders.
1)-: Order

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-245
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

Bearing Clearance
Unit: mm (in)
Tightening TorqueEBS00OE0
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*2
Main bearing oil clearance Standard 0.039 - 0.066 (0.0015 - 0.0026)
Connecting rod bearing oil
clearanceStandard 0.031 - 0.061 (0.0012 - 0.0024)
Alternator Nut C 19 - 24 (1.9 - 2.5, 14 - 18)
Nut D 44 - 57 (4.4 - 5.9, 32 - 42)
Idler pulley Nut A 31 - 39 (3.1 - 4.0, 23 - 28)
Catalyst48.5 (4.9, 36)
Catalyst rear diffuser33.5 (3.4, 25)
Catalyst insulator Catalyst side
7.4 (0.75, 65)*
2
Catalyst rear diffuser
side9.6 (0.97, 85)*
2
Turbocharger43 - 54 (4.3 - 5.5, 32 - 40)
Charge air cooler Bracket 22 (2.2, 16)
Charge air cooler cover
7.0 (0.71, 62)*
2
EGR volume control valve 62 - 78 (6.3 - 8.0, 46 - 57)
EGR cooler Exhaust manifold side 60 - 69 (6.1 - 7.1, 45 - 51)
EGR volume control
valve side62 - 78 (6.3 - 8.0, 46 - 57)
BracketEGR volume control
valve side21 - 26 (2.1 - 2.7, 16 - 19)
Intake manifold side 5.0 - 8.4 (0.51 - 0.86, 45 - 74)
Exhaust manifold insulator
5.1 - 6.4 (0.52 - 0.66, 46 - 57)*
2
*1 Exhaust manifold29 - 33 (2.9 - 3.4, 21 - 24)
*1 Rocker cover1)
7.8 (0.8, 69)*
2
2)
7.8 (0.8, 69) *2
Oil pan lower
7 (0.7, 62)*2
Oil pan drain plug34 (3.5, 25)
Oil strainer17 (1.7, 13)
*1 Oil pan upper M6 bolt
7 (0.7, 62)*
2
M8 bolt 21.5 (2.2, 16)
M10 bolt 33.5 (3.4, 25)
Va c u u m p u m p23.5 (2.4, 17)
Cylinder head rear cover M6 bolt
9.7 (0.98, 86) *
2
M8 bolt 17 (1.7, 13)
Injection tube Nozzle side 23.0 (2.3, 17)
Fuel rail side 23.0 (2.3, 17)
Injection tube center23.0 (2.3, 17)
Nozzle support26.2 (2.7, 19)

Page 298 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-246
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

Spill tube Nozzle side 18.7 (1.9, 14)
Cylinder head side 18.7 (1.9, 14)
Fuel rail57.5 (5.9, 42)
Fuel pump31.4 (3.2, 23)
Fuel pump sprocket39 (

Page 299 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION
A
LU

ENGINE LUBRICATION SYSTEM
QR
PRECAUTIONS .......................................................... 3
Precaution

LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION
A
LU

ENGINE LUBRICATION SYSTEM
QR
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket .................................. 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
LUBRICATION SYSTEM ............................................ 5
Lubrication Circuit .................................................... 5
System Chart ........................................................... 6
ENGINE OIL ............................................................... 7
Inspection ................................................................. 7
ENGINE OIL LEVEL ............................................. 7
ENGINE OIL APPEARANCE ................................ 7
ENGINE OIL LEAKAGE ........................................ 7
OIL PRESSURE CHECK ...................................... 7
Changing Engine Oil ................................................ 8
OIL FILTER ............................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
INSPECTION AFTER INSTALLATION ............... 10
OIL COOLER .............................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSPECTION AFTER REMOVAL ........................ 11
INSTALLATION .................................................... 11
INSPECTION AFTER INSTALLATION ................ 11
OIL PUMP ................................................................. 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
INSPECTION AFTER INSTALLATION ............... 13
Disassembly and Assembly ................................... 13
DISASSEMBLY ................................................... 13
INSPECTION AFTER DISASSEMBLY ............... 14
ASSEMBLY ......................................................... 15
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 16
Standard and Limit ................................................. 16
OIL PRESSURE .................................................. 16ENGINE OIL CAPACITY (APPROXIMATE) ........ 16
OIL PUMP ........................................................... 16
REGULATOR VALVE .......................................... 16
Tightening Torque ................................................... 16
YD22DDTi
PRECAUTIONS ........................................................ 17
Precautions for Liquid Gasket ................................ 17
LIQUID GASKET APPLICATION PROCEDURE ... 17
PREPARATION ......................................................... 18
Special Service Tools ............................................. 18
Commercial Service Tools ...................................... 18
LUBRICATION SYSTEM .......................................... 19
Lubrication Circuit ................................................... 19
ENGINE OIL .............................................................. 20
Inspection ............................................................... 20
ENGINE OIL LEVEL ............................................ 20
ENGINE OIL APPEARANCE .............................. 20
ENGINE OIL LEAKAGE ...................................... 20
ENGINE OIL PRESSURE CHECK ..................... 20
Changing Engine Oil ............................................... 21
OIL FILTER ............................................................... 23
Removal and Installation (TYPE A) ........................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
INSPECTION AFTER INSTALLATION ................ 23
Removal and Installation (TYPE B) ........................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
OIL FILTER BRACKET ............................................. 26
Removal and Installation (TYPE A) ........................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 26
Removal and Installation (TYPE B) ........................ 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
INSPECTION AFTER INSTALLATION ................ 27

Page 300 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual LU-2 OIL COOLER ............................................................ 28
Removal and Installation ........................................ 28
REMOVAL ........................................

Page 301 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual PRECAUTIONS
LU-3
[QR]
C
D
E
F
G
H
I
J
K
L
MA
LU

[QR]PRECAUTIONSPFP:00001
Precautions for Liquid GasketEBS011UN
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid

Page 302 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual LU-4
[QR]
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsEBS00KO0
Commercial Service ToolsEBS011TG
Tool number
Tool nameDescription
ST25051001
Oil pressure gaugeMeasuring oil pressure
Maximum

Page 303 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual LUBRICATION SYSTEM
LU-5
[QR]
C
D
E
F
G
H
I
J
K
L
MA
LU

LUBRICATION SYSTEMPFP:15010
Lubrication CircuitEBS00KO1
PBIC2270E

Page 304 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual LU-6
[QR]
LUBRICATION SYSTEM

System ChartEBS00KO2
PBIC2271E

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