2003 NISSAN X-TRAIL Service Repair Manual

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Page 1913 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
ACC-3
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ACC

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Tightening TorqueEBS00KP6
Unit: N·m (kg-m, in-lb)
Accelerator pedal assembly 5.

Page 1914 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ACC-4
SERVICE DATA AND SPECIFICATIONS (SDS)

Page 1915 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION
A
B
CL

CLUTCH
PRECAUTIONS .......................................................... 2
Caution ...........................

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
CL

CLUTCH
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH ................................................................ 4
CLUTCH PEDAL ........................................................ 5
On-Vehicle Inspection and Adjustment .................... 5
Removal and Installation .......................................... 6
INSPECTION AFTER REMOVAL ......................... 6
CLUTCH FLUID .......................................................... 7
Air Bleeding Procedure ............................................ 7
CLUTCH MASTER CYLINDER .................................. 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 9
Disassembly and Assembly ..................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY ................. 9
ASSEMBLY ........................................................... 9
OPERATING CYLINDER .......................................... 10
Removal and Installation ........................................ 10REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Disassembly and Assembly .................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ................ 10
ASSEMBLY ......................................................... 10
CLUTCH PIPING ....................................................... 11
Removal and Installation ........................................ 11
CLUTCH RELEASE MECHANISM ........................... 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL ... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 17
Clutch Control System ............................................ 17
Clutch Master Cylinder ........................................... 17
Clutch Operating Cylinder ...................................... 17
Clutch Disc ............................................................. 17
Clutch Cover ........................................................... 17

Page 1916 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-2
PRECAUTIONS

PRECAUTIONSPFP:00001
CautionECS004JW
Recommended clutch fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-17, "Fluids and Lubri-
cants".
Never reuse drained brake flui

Page 1917 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual PREPARATION
CL-3
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CL

PREPARATIONPFP:00002
Special Service ToolsECS008B7
Commercial Service ToolsECS00CRA
Tool number
Tool nameDescription
ST20050240
Diaphragm adjusting wrenchA

Page 1918 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS008B8
Use the chart below to help you find the cau

Page 1919 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CLUTCH PEDAL
CL-5
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CLUTCH PEDALPFP:46540
On-Vehicle Inspection and AdjustmentECS001WB
1. Check to see if clevis pin floats freely in bore of clutch pedal. It
should not be b

Page 1920 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-6
CLUTCH PEDAL

Removal and InstallationECS001WC
—RHD model—
—LHD model—
NOTE:
Install clutch pedal assembly and check to see clevis pin floats freely in bore of clutch pedal.
INSPECTION A

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