2003 NISSAN X-TRAIL Service Repair Manual

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Page 1977 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSAXLE ASSEMBLY
MT-45
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31. Install baffle plate and oil gutter to transaxle case.
32. Install transaxle case following the procedures below.
a. Install selected mainshaft

Page 1978 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-46
TRANSAXLE ASSEMBLY

g. Tighten mounting bolts to the specified torque.
CAUTION:
Always replace bolts B as they are self-sealing bolts.
h. Install control assembly to transaxle case to transaxle

Page 1979 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSAXLE ASSEMBLY
MT-47
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36. Install new O-ring applied gear oil on control assembly. And then
install control assembly on transaxle case. After the precious
service tighte

Page 1980 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-48
TRANSAXLE ASSEMBLY

2. Using depth micrometer and straightedge as shown in the fig-
ure, measure dimension "O
2 " between clutch housing end face
and end face of input shaft rear bearing.
3. In

MT-48
TRANSAXLE ASSEMBLY

2. Using depth micrometer and straightedge as shown in the fig-
ure, measure dimension "O
2 " between clutch housing end face
and end face of input shaft rear bearing.
3. Install selected input shaft rear bearing adjusting shim onto input
shaft.
MAINSHAFT END PLAY
When adjusting mainshaft end play, select adjusting shim for
mainshaft rear bearing. To select adjusting shim, measure clear-
ance “M” between transaxle case and mainshaft rear bearing.
Refer to MT-102, "
MAINSHAFT REAR BEARING ADJUSTING
SHIM" .
CAUTION:
Only 1 adjusting shim can be selected.
Calculate dimension "P" (thickness of adjusting shim) using the
following procedure to satisfy specification of end play for main-
shaft rear bearing.
1. Install mainshaft assembly to clutch housing.
2. Install snap ring to transaxle case.
3. Install transaxle case to clutch housing, and temporarily assemble them with fixing bolts. Install tempo-
rarily snap ring to mainshaft rear bearing.
4. Install dial gauge to bore plug mounting hole, and expand snap
ring. Lift mainshaft assembly through control assembly installa-
tion hole, and push it against transaxle case. This state shall be
defined as base. Moving distance of mainshaft assembly, with
snap ring fit on main rear bearing, becomes “M”.
DIFFERENTIAL SIDE BEARING PRELOAD
When adjusting differential side bearing preload, select adjust-
ing shim for differential side bearing. To select adjusting shim,
measure clearance “L” between transaxle case and differential
side bearing outer race. Refer to MT-103, "
DIFFERENTIAL
SIDE BEARING ADJUSTING SHIM(S)" .
CAUTION:
Up to 2 adjusting shims can be selected.
Calculate dimension “L” (thickness of adjusting shim) using the
following procedure to satisfy specification of preload for differ-
ential side bearing.
PCIB0792E
End play: 0 - 0.06 mm (0 - 0.0024 in)
Dimension“P” = "M" - End play
P: Thickness of adjusting shim
M: Distance between mainshaft rear bearing end
face and transaxle case end facePCIB0793E
PCIB0794E
PCIB0795E

Page 1981 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSAXLE ASSEMBLY
MT-49
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1. Using depth micrometer and straightedge, measure dimension
"L
1 " between transaxle case end face and mounting face of
adjusting shim.
2. Instal

Page 1982 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-50
TRANSAXLE ASSEMBLY

1. Using depth micrometer and straightedge, measure dimension
"Q
1 " between transaxle case end face and mounting face of
adjusting shim.
2. Using depth micrometer and strai

Page 1983 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSAXLE ASSEMBLY
MT-51
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1. Using depth micrometer and straightedge, measure dimension
"O
1 " between transaxle case end face and mounting face of
adjusting shim.
2. Using

Page 1984 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual MT-52
TRANSAXLE ASSEMBLY

DIFFERENTIAL SIDE BEARING PRELOAD
When adjusting differential side bearing preload, select adjust-
ing shim for differential side bearing. To select adjusting shim,
measure

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