2003 NISSAN X-TRAIL Service Repair Manual

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Page 2641 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSFER ASSEMBLY
TF-65
C
E
F
G
H
I
J
K
L
MA
B
TF

3. Using a drift and replacer, remove the gear ring bearing inner
race (adapter case side) on the gear ring.
4. Using a drift and puller, remove the

Page 2642 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TF-66
TRANSFER ASSEMBLY

4. Using a flat-bladed screwdriver, remove the transfer case oil
seal.
CAUTION:
Be careful not to damage the transfer case.
5. Remove the oil defense.
6. Using a brass rod, t

Page 2643 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSFER ASSEMBLY
TF-67
C
E
F
G
H
I
J
K
L
MA
B
TF

SELECTING ADJUSTING SHIMS
Measurement points
Gear Ring Bearing Adjusting Shim (Transfer Case Side)
1. Measure the points F, H, I, R and U shown in t

Page 2644 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TF-68
TRANSFER ASSEMBLY

3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01m

TF-68
TRANSFER ASSEMBLY

3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01mm (0.0004 in) written on the drive gear side face.
4. Use the formula below to calculate gear ring bearing adjusting shim (adapter case side) thickness T
2 .
5. Select the gear ring bearing adjusting shim (adapter case side).
For information on selecting an adjusting shim, refer to TF-75, "Gear ring Bearing Adjusting Shim
(Adapter Case Side)" .
CAUTION:
Only one adjusting shim can be selected.
If no adjusting shim with the calculated value is available, select the thicker and closest one.
Pinion Sleeve Shim
1. Measure the points L, N and Q shown in the measurement points.
2. Check the dimension S written on the gear end of the drive pinion.
NOTE:
The dimension S indicates the difference between the optimum engagement and the standard dimensions
in increments of 0.01 mm (0.0004 in) written on the gear end of the drive pinion.
3. Use the formula below to calculate pinion sleeve shim thickness T
3 .
4. Select the pinion sleeve shim.
For information on selecting a pinion sleeve shim, refer to TF-75, "Pinion Sleeve Shim" .
CAUTION:
Only one pinion sleeve shim can be selected.
ASSEMBLY
Transfer Case
1. Select the gear ring bearing adjusting shim (transfer case side). Refer to TF-67, "SELECTING ADJUST-
ING SHIMS" . F: Value obtained by subtracting 163.00 mm (6.42 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
H: Value obtained by subtracting 83.00 mm (3.27 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
J: Value obtained by subtracting 109.50 mm (4.31 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
K: Value obtained by subtracting 14.40 mm (0.5669 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
U: Value obtained by subtracting 89.50 mm (3.524 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
V: Value obtained by subtracting 17.00 mm (0.67 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
T
2 = (K + F - H - Z + U - J - V) × 0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
T
3 = [74.6 mm (2.937 in) + S] + N + Q - L

Page 2645 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSFER ASSEMBLY
TF-69
C
E
F
G
H
I
J
K
L
MA
B
TF

2. Using a drift, install the selected gear ring bearing adjusting
shim (transfer case side) and gear ring bearing outer race
(transfer case side).

Page 2646 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TF-70
TRANSFER ASSEMBLY

2. Apply recommended thread locking sealant into the thread hole
for the drive gear.
a. Completely clean and degrease the drive gear back face, thread
holes, and drive gear m

Page 2647 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TRANSFER ASSEMBLY
TF-71
C
E
F
G
H
I
J
K
L
MA
B
TF

4. Using a drift, drive the adapter case oil seal until it becomes
flush with the case end.
CAUTION:
When checking the total preload torque, measur

Page 2648 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual TF-72
TRANSFER ASSEMBLY

Pinion Sleeve Assembly
1. Select the pinion sleeve shim. Refer to TF-67, "SELECTING ADJUSTING SHIMS" .
2. Install dust cover.
3. Using a drift, install the pinion rear bearin

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