2003 NISSAN X-TRAIL Service Repair Manual

oil viscosity lock climate settings hood release automatic transmission fluid instrument panel

Page 2761 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ROAD WHEEL
WT-3
C
D
F
G
H
I
J
K
L
MA
B
WT

ROAD WHEELPFP:40300
InspectionEES000J2
ALUMINUM WHEEL
1. Check tyres for wear and improper inflation.
2. Check wheels for deformation, cracks and other dama

Page 2762 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual WT-4
ROAD WHEEL AND TYRE ASSEMBLY

ROAD WHEEL AND TYRE ASSEMBLYPFP:40300
Balancing Wheels (Adhesion Balance Weight Type)EES000QZ
REMOVAL
1. Remove inner and outer balance weights from the road wheel.

WT-4
ROAD WHEEL AND TYRE ASSEMBLY

ROAD WHEEL AND TYRE ASSEMBLYPFP:40300
Balancing Wheels (Adhesion Balance Weight Type)EES000QZ
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from road wheel.
CAUTION:
Be careful not to scratch road wheel during removal.
After removing the double-faced adhesive tape, wipe off traces of releasing agents from road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tyre balance machine has both an adhesion balance weight mode setting and a drive-in weight mode
setting, select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tyre balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal-
ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight.
Before installing the balance weight, be sure to clean the
mating surface of road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated a balance weight value)
Note that a balance weight value must be closer to the calcu-
lated balance weight value.
Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
a. Install balance weight in the position shown in the figure.
b. When installing balance weights to road wheels, set it into the
grooved area on the inner wall of road wheel as shown in the fig-
ure so that the balance weight center is aligned with the wheel
balancer indication position (angle).
CAUTION:
Always use genuine NISSAN adhesion balance weights.
Balance weights are non-reusable; always replace with
new ones.
Do not install more than three sheets of balance weight.
SMA054D
SEIA0166E

Page 2763 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ROAD WHEEL AND TYRE ASSEMBLY
WT-5
C
D
F
G
H
I
J
K
L
MA
B
WT

c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in
the f

Page 2764 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual WT-6
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Road WheelEES000J4
Road wheel Aluminum Steel
Deflection limitLateral deflection Less than 0.3 mm (0.012 in)

Page 2765 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION
A
B
BR

BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION
A
B
BR

BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
On-Vehicle Inspection and Adjustment .................... 6
Components ............................................................. 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
BRAKE FLUID ............................................................ 8
Checking Brake Fluid Level ..................................... 8
Checking Brake Line ................................................ 8
Changing Brake Fluid ............................................... 8
Bleeding Brake System ............................................ 9
BRAKE PIPING AND HOSE .................................... 10
Hydraulic Piping ..................................................... 10
Removal and Installation of Front Brake Piping and
Brake Hose ............................................................. 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
Removal and Installation of Rear Brake Piping and
Brake Hose ............................................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection ............................................................... 13
BRAKE MASTER CYLINDER .................................. 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
MODELS WITHOUT ESP (PISTON STOPPER
APPLIED.) ........................................................... 15
MODELS WITHOUT ESP (PISTON STOPPER
NOT APPLIED.) .................................................. 17
MODELS WITH ESP ........................................... 19
BRAKE BOOSTER ................................................... 23
On-Vehicle Inspection and Service ......................... 23
FUNCTION INSPECTION ................................... 23
AIRTIGHTNESS INSPECTION ........................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 24
VACUUM LINES ....................................................... 25
Removal and Installation ........................................ 25
Inspection ............................................................... 26
VISUAL INSPECTION ......................................... 26
CHECK VALVE INSPECTION ............................. 26
FRONT DISC BRAKE ............................................... 27
Component ............................................................. 27
Inspection ............................................................... 27
PAD THICKNESS ................................................ 27
Pad Replacement ................................................... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
Caliper Removal and Installation ............................ 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 29
Caliper Disassembly and Assembly ....................... 29
DISASSEMBLY ................................................... 29
INSPECTION AFTER DISASSEMBLY ................ 29
DISC ROTOR INSPECTION ............................... 30
ASSEMBLY ......................................................... 30
BRAKE BURNISHING PROCEDURE ................. 31
REAR DISC BRAKE ................................................. 32
Component ............................................................. 32
Inspection ............................................................... 32
PAD WEAR INSPECTION ................................... 32

Page 2766 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual BR-2 Pad Replacement ................................................... 33
REMOVAL ........................................................... 33
INSTALLATION .......................................

Page 2767 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual PRECAUTIONS
BR-3
C
D
E
G
H
I
J
K
L
MA
B
BR

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS002F9
The Supplemental Restrai

PRECAUTIONS
BR-3
C
D
E
G
H
I
J
K
L
MA
B
BR

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS002F9
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemEFS000BZ
Clean dust on brake pads, shoes, drums, and back plates with a vacuum dust collector. Do not blow with
compressed air.
Recommended fluid is brake fluid “DOT 3” or “DOT 4”.
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas such as the body. If brake fluid is splashed or spilled
on painted areas, wipe it off and flush the area with water immediately.
Use only clean brake fluid when cleaning master cylinder and disc brake components.
Never use mineral oils such as gasoline or kerosene to clean. They will ruin the rubber parts and cause
improper operation.
Always use a flare nut torque wrench to securely tighten brake
tube flare nuts.
Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the related parts. If damage,
deformation or excessive wear is detected, replace affected
parts with new ones.
Before starting operation, be sure to turn the ignition switch OFF
and disconnect the ABS actuator and control module connector
or battery cables.
When installing brake piping, be sure to check torque.SBR820BA

Page 2768 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual BR-4
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsEFS00217
Commercial Service ToolsEFS00218
Tool number
Tool nameDescription
GG94310000
Flare nut torque wench
a: 10 mm (0.39 in)/12 mm (0.47

Load next 8 pages

Page: < prev 1-10 ... 2729-2736 2737-2744 2745-2752 2753-2760 2761-2768 2769-2776 2777-2784 2785-2792 2793-2800 ... 4184 next >

steering oil cabin filter spark plugs radiator cap towing