2003 NISSAN X-TRAIL Service Repair Manual

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Page 2689 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-29
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5. Using the pin punch below, drive a lock pin into the pinion mat-
ing shaft.
CAUTION:
Do not reuse the lock pin.
6. Using the drift belo

Page 2690 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-30
REAR FINAL DRIVE ASSEMBLY

13. Apply a continuos bead of sealant around the gear carrier mat-
ing surface on the rear cover as shown in the figure. Overlap
both ends of the bead for at least 3

Page 2691 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-31
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3. Using the drift below, drive an oil seal until it becomes flush with
the case end.
CAUTION:
Do not reuse oil seals.
Apply multi-purpo

Page 2692 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEDS001ZE
Drive Gear VibrationEDS001ZF
Side Gear Clearance AdjustmentEDS001ZG
THRUST W

RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEDS001ZE
Drive Gear VibrationEDS001ZF
Side Gear Clearance AdjustmentEDS001ZG
THRUST WASHER FOR ADJUSTMENT OF SIDE GEAR BACK CLEARANCE
Drive Pinion Gear Preload AdjustmentEDS001ZH
DRIVE PINION GEAR PRELOAD ADJUSTING SHIM
Side Bearing Preload AdjustmentEDS001ZI
ADJUSTING SHIM FOR SIDE BEARING PRELOAD
Applied model QR20DE, QR25DE, YD22DDTi
Final drive modelR145
Drive gear pitch diameter 145
Gear ratio2.466
Number of teeth (Drive gear/Drive pinion) 37/15
Oil capacity (approx.)
0.55 (1 lamp pt.)
Number of pinion gears2
Drive pinion adjustment spacer type Collapsible
Ty p eR145
Vibration limit at drive gear back 0.05 mm (0.0020 in) or less
Type R145
Side gear back clearance 0.2 mm (0.008 in) or less. Every gear shall rotate smoothly with no abnormal feeling of drag.
Thrust washerThickness Part No. Thickness Part No.
0.74 mm (0.0291 in)
0.77 mm (0.0303 in)
0.80 mm (0.0315 in)38424 4N200
38424 4N201
38424 4N2020.83 mm (0.0327 in)
0.86 mm (0.0339 in)38424 4N203
38424 4N204
Adjustment of drive pinion gear Collapsible spacer
Drive pinion gear preload 0.69 - 1.17 N·m (0.07 - 0.11 kg-m,7 - 10 in-lb)
Adjusting shimThickness Part No. Thickness Part No.
1.70 mm (0.0669 in)
1.73 mm (0.0681 in)
1.76 mm (0.0693 in)
1.79 mm (0.0705 in)
1.82 mm (0.0717 in)
1.85 mm (0.0728 in)
1.88 mm (0.0740 in)
1.91 mm (0.0752 in)
1.94 mm (0.0764 in)
1.97 mm (0.0776 in)38154 4N200
38154 4N201
38154 4N202
38154 4N203
38154 4N204
38154 4N205
38154 4N206
38154 4N207
38154 4N208
38154 4N2092.00 mm (0.0787 in)
2.03 mm (0.0799 in)
2.06 mm (0.0811 in)
2.09 mm (0.0823 in)
2.12 mm (0.0835 in)
2.15 mm (0.0846 in)
2.18 mm (0.0858 in)
2.21 mm (0.0870 in)
2.24 mm (0.0882 in)38154 4N210
38154 4N211
38154 4N212
38154 4N213
38154 4N214
38154 4N215
38154 4N216
38154 4N217
38154 4N218
Adjustment of side bearing Adjusting shim
Side bearing preload 0.64 - 0.98 N·m (0.07 - 0.09 kg-m,6 - 8 in-lb)
Adjusting shimThickness Part No. Thickness Part No.
1.85 mm (0.0728 in)
1.90 mm (0.0748 in)
1.95 mm (0.0768 in)
2.00 mm (0.0787 in)38453 4N200
38453 4N201
38453 4N202
38453 4N2032.05 mm (0.0807 in)
2.10 mm (0.0827 in)
2.15 mm (0.0854 in)
2.20 mm (0.0866 in)38453 4N204
38453 4N205
38453 4N206
38453 4N207

Page 2693 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
RFD-33
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RFD

To ta l P r e l o a dEDS001ZJ
Total preload with oil seal installed 1.33 - 2.15 N·m (0.14 - 0.21 kg-m,12 - 19 in-lb)
Drive g

Page 2694 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual RFD-34
SERVICE DATA AND SPECIFICATIONS (SDS)

Page 2695 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
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SECTION
A
B
FA X

FRONT AXLE
PRECAUTIONS .......................................................... 2
Caution ........................

FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
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SECTION
A
B
FA X

FRONT AXLE
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools (SST) ..................................... 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
FRONT WHEEL HUB AND KNUCKLE ...................... 7
On-Vehicle Inspection .............................................. 7
FRONT WHEEL BEARINGS ................................ 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSPECTON AFTER REMOVAL .......................... 8
INSTALLATION ..................................................... 8
Disassembly and Assembly ..................................... 8
DISASSEMBLY ..................................................... 8
INSPECTION AFTER DISASSEMBLY ................. 9
ASSEMBLY ........................................................... 9FRONT DRIVE SHAFT ............................................. 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 13
DISASSEMBLY ................................................... 13
INSPECTION AFTER DISASSEMBLY ................ 14
ASSEMBLY ......................................................... 15
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 19
Wheel Bearing ........................................................ 19
Drive Shaft .............................................................. 19
ZF100SS86, ZF100SS86F, ZF100SS86F+B ...... 19
Dynamic Damper .................................................... 19

Page 2696 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual FAX-2
PRECAUTIONS

PRECAUTIONSPFP:00001
CautionEDS0005P
When installing rubber parts, final tightening must be carried out under unladen condition* with tires on
ground.
Oil will shorten the life o

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