2003 NISSAN X-TRAIL Service Repair Manual

bulb brake rotor battery capacity oil reset 4WD air suspension

Page 265 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER BLOCK
EM-213
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

DISASSEMBLY
1. Remove engine, transaxle and transfer assembly from the vehicle, then separate engine and transaxle
and transfer assembly. R

CYLINDER BLOCK
EM-213
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

DISASSEMBLY
1. Remove engine, transaxle and transfer assembly from the vehicle, then separate engine and transaxle
and transfer assembly. Refer to EM-208, "
ENGINE ASSEMBLY" .
2. Remove clutch cover and disk. Refer to CL-14, "
CLUTCH DISC,
CLUTCH COVER AND FLYWHEEL" .
3. If they need to be replaced, replace pilot bush.
Using the pilot bushing puller (special service tool), remove
the pilot bush from rear end of crankshaft.
4. Install engine to engine stand as follows.
a. Remove flywheel.
b. Secure ring gear with the ring gear stopper (special service
tool), then loosen mounting bolts with TORX socket (size: T55,
Commercial Service Tools) and remove them. As an alternative
method hold crankshaft pulley with the pulley holder (special
service tool: KV10109300) to remove flywheel.
CAUTION:
Do not disassemble flywheel.
Do not place flywheel with signal plate facing down.
When handling signal plate, take care not to damage or
scratch it.
Handle signal plate in a manner that prevents it from
becoming magnetized.
c. Install the engine sub-attachment (special service tool) to the
rear side of cylinder block.
Align knock pins on cylinder block with pin holes on attach-
ment to install.
NOTE:
Installation bolts are part of engine sub-attachment.
d. Install the engine stand shaft (special service tool).
NOTE:
Use commercially available M12 (0.47 in) mounting bolts and
nuts (4 sets) with strength grade of 9T (minimum).
1. Rear oil seal retainer 2. Cylinder block 3. Oil pressure switch
4. Fuel pump bracket 5. Oil level gauge guide 6. Top ring
7. Second ring 8. Oil ring 9. Oil jet
10. Piston pin 11. Snap ring 12. Piston
13. Main bearing upper 14. Thrust bearing 15. Connecting rod
16. Key 17. Connecting rod bearing 18. Connecting rod cap
19. Connecting rod nut 20. Main bearing lower 21. Crankshaft
22. Main bearing cap bolt 23. Main bearing cap 24. Pilot bush
25. Flywheel 26. Copper washer 27. Oil jet relief valve
28. Drain plug 29. Rear oil seal
SEM500G
PBIC2406E
JEM192G

Page 266 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-214
[YD22DDTi]
CYLINDER BLOCK

e. Hoist engine and install it to the engine stand (special service
tool).
NOTE:
It is possible to set engine sub-attachment and engine stand
shaft to the engine sta

Page 267 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER BLOCK
EM-215
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

Vacuum pump (Refer to EM-153, "Removal and Installation" .)
Secondary timing chain (Refer to EM-180, "Removal and Installation" .)
Prima

Page 268 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-216
[YD22DDTi]
CYLINDER BLOCK

14. Remove pistons from connecting rods.
a. Using the snap ring pliers, remove snap rings.
b. Using the industrial use dryer, heat pistons up to 60 to 70°C (140
to

Page 269 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER BLOCK
EM-217
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

20. Remove oil jet relief valve.
ASSEMBLY
1. Blow air sufficiently to inside engine coolant passage, engine oil passage, crankcase and cyli

Page 270 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-218
[YD22DDTi]
CYLINDER BLOCK

8. With the TORX socket (size: E14, commercial service tool),
tighten the main bearing cap bolts according to the following
procedure:
a. Apply engine oil to the thr

Page 271 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CYLINDER BLOCK
EM-219
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

Install top ring and second ring with punched mark surfaces
facing upward.
Install rings so that three closed gap position 120 degrees
ap

Page 272 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-220
[YD22DDTi]
CYLINDER BLOCK

d. Tighten bolts.
e. Tighten 120 degrees to 125 degrees [target: 120 degrees].
(angle tightening)
Always use either the angle wrench (special service tool)
or protr

Load next 8 pages

Page: < prev 1-10 ... 233-240 241-248 249-256 257-264 265-272 273-280 281-288 289-296 297-304 ... 4184 next >

adblue reset dead battery oil temperature ECU immobilizer technical specifications