2003 NISSAN X-TRAIL Service Repair Manual

catalytic converter mileage check engine phone oil reset hood release

Load previous 8 pages

Page 1921 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CLUTCH FLUID
CL-7
D
E
F
G
H
I
J
K
L
MA
B
CL

CLUTCH FLUIDPFP:00017
Air Bleeding ProcedureECS008B9
CAUTION:
Monitor clutch fluid level in reservoir tank to make sure it
does not empty.
Do not spill

Page 1922 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-8
CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDERPFP:30610
Removal and InstallationECS008BA
—RHD model—
—LHD model—
REMOVAL
1. Using one of the following methods, remove hose from nipple.
P

Page 1923 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CLUTCH MASTER CYLINDER
CL-9
D
E
F
G
H
I
J
K
L
MA
B
CL

Drain clutch fluid from reservoir tank and remove hose.
Remove hose from nipple. Immediately plug hose and reservoir tank to prevent clutch fl

CLUTCH MASTER CYLINDER
CL-9
D
E
F
G
H
I
J
K
L
MA
B
CL

Drain clutch fluid from reservoir tank and remove hose.
Remove hose from nipple. Immediately plug hose and reservoir tank to prevent clutch fluid from drip-
ping.
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
2. Using a flare nut torque wrench, remove clutch tube.
3. Remove snap pin and clevis pin on clevis in passenger compartment to separate clutch pedal.
4. First remove mounting nuts on master cylinder assembly, and then master cylinder assembly from vehi-
cle.
INSTALLATION
1. Connect clutch tube to master cylinder assembly and temporarily tighten flare nut.
2. Install master cylinder assembly and tighten mounting nut to the specified torque. Refer to CL-8,
"Removal and Installation" .
3. Using a flare nut torque wrench, tighten clutch tube flare nut to the specified torque. Refer to CL-11,
"Removal and Installation" .
4. Attach clevis of clevis pin to clutch pedal.
5. Attach snap pin to clevis pin.
6. Install hose to nipple.
7. After completing this procedure, inspect and adjust pedal height and then bleed clutch tube. Refer to CL-
5, "On-Vehicle Inspection and Adjustment" , CL-7, "Air Bleeding Procedure"
Disassembly and AssemblyECS008BB
DISASSEMBLY
1. Remove spring pin, nipple and seal from cylinder body using a
pin punch.
2. Loosen push rod lock nut. Remove clevis and lock nut.
3. Remove seat.
4. Remove stopper ring and stopper. Remove push rod from cylin-
der body while holding it securely to reduce possibility of the pis-
ton popping out.
5. Remove piston assembly and return spring.
INSPECTION AFTER DISASSEMBLY
Check for any of the conditions shown below. If any malfunction is found, replace the part concerned.
Damaged cylinder internal wall, foreign matter, wear, corrosion, or pinhole
Damaged or deformed nipple or reservoir tank
Settling of spring
Cracked or deformed seat
ASSEMBLY
1. Apply rubber lubricant to internal surface of cylinder body, sliding surface of piston assembly, and piston
cup. Insert piston assembly and return spring.
2. Apply silicon grease to push rod and install stopper. Install stopper ring while holding down push rod by
hand to prevent piston assembly from popping out.
3. Install seat.
4. Install clevis to push rod and tighten lock nut to the specified torque. Refer to CL-8, "
Removal and Installa-
tion" .
5. Install seal and nipple to cylinder body. Install spring pin, using a pin punch.
PCIB0274E

Page 1924 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-10
OPERATING CYLINDER

OPERATING CYLINDERPFP:30620
Removal and InstallationECS008BC
REMOVAL
1. Drain clutch fluid.
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up i

Page 1925 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CLUTCH PIPING
CL-11
D
E
F
G
H
I
J
K
L
MA
B
CL

CLUTCH PIPINGPFP:30650
Removal and InstallationECS008BE
Carefully observe the following steps during clutch tube removal and installation.
Do not spill

Page 1926 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-12
CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISMPFP:30502
Removal and InstallationECS008BF
REMOVAL
1. Remove manual transaxle from the vehicle. Refer to MT-17, "Removal and Installation" .
2.

Page 1927 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CLUTCH RELEASE MECHANISM
CL-13
D
E
F
G
H
I
J
K
L
MA
B
CL

1. Following the instructions below, apply grease to the specified points.
CAUTION:
Wipe off any old grease, debris, or powdery residue left

Page 1928 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual CL-14
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL

CLUTCH DISC, CLUTCH COVER AND FLYWHEELPFP:30100
Removal and InstallationECS008BG
—QR engine model—
—YD engine model—
CAUTION:
Be careful not to b

Load next 8 pages

Page: < prev 1-10 ... 1889-1896 1897-1904 1905-1912 1913-1920 1921-1928 1929-1936 1937-1944 1945-1952 1953-1960 ... 4184 next >

tire pressure maintenance reset trunk CD changer ECU lock