2003 NISSAN X-TRAIL Service Repair Manual

Page 1961 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual TRANSAXLE ASSEMBLY
MT-29
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4. Remove check plugs (3 pieces), check springs (3 pieces), check
balls (3 pieces) and shift check sleeve (1 piece) from transaxle
case.
5. Remove

Page 1962 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-30
TRANSAXLE ASSEMBLY
 
14. With shift lever in 5th position, remove mounting bolts from
reverse lever assembly. Lift reverse lever assembly to remove.
CAUTION:
Be careful not to lose shifter cap.

Page 1963 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual TRANSAXLE ASSEMBLY
MT-31
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28. Remove gear components from clutch housing in the following
procedure.
a. Remove input shaft assembly, mainshaft assembly and reverse
idler gea

Page 1964 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-32
TRANSAXLE ASSEMBLY
 
ASSEMBLY
1. Apply multi-purpose grease to input shaft oil seal lip. Install a
new input shaft oil seal 1.8-2.8mm (0.071-0.110 in) above from
clutch housing edge surface usin

Page 1965 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual TRANSAXLE ASSEMBLY
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4. Install mainshaft front bearing to clutch housing using the drift.
CAUTION:
Be careful with the orientation of installation.
5. Install mainshaf

Page 1966 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-34
TRANSAXLE ASSEMBLY
 
9. Install 1st-2nd bracket onto 1st-2nd fork rod, and then install a
new retaining pin to 1st-2nd bracket.
CAUTION:
Do not reuse retaining pins.
10. Install 1st-2nd fork rod

Page 1967 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual TRANSAXLE ASSEMBLY
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b. While lifting reverse shift fork, align cam with 5th-reverse
bracket.
c. Install reverse lever assembly to clutch housing, and then
tighten moun

Page 1968 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-36
TRANSAXLE ASSEMBLY
 
d. With snap ring of mainshaft rear bearing temporarily installed,
place transaxle case over clutch housing.
e. Through bore plug mounting hole, with snap ring stretched, an