Page 1945 of 4179
POSITION SWITCH
MT-13
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POSITION SWITCHPFP:32005
CheckingECS008BU
BACK-UP LAMP SWITCH
Check continuity.
PARK/NEUTRAL POSITION SWITCH
Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
SCIA0708E
Gear position Continuity
Neutral Yes
Except neutral No
Page 1946 of 4179
MT-14
CONTROL LINKAGE
CONTROL LINKAGEPFP:34103
Components of Control Device and CableECS008BV
1. Control lever knob 2. Select cable 3. Shift cable
4. Lock plate 5. Lock plate 6. Clutch housing
7. Cable mounting bracket 8. Control device assembly 9. Control lever
10. Lock plate 11. Washer 12. Snap pin
13. Washer
PCIB0777E
Page 1947 of 4179
CONTROL LINKAGE
MT-15
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Removal and InstallationECS00CY6
CAUTION:
Keep in mind that the select side lock plate for securing control cable is different from the one on
the shift side.
After assembly, make sure selector lever automatically returns to Neutral when it is moved to 1st,
2nd, or Reverse.
Shift control lever to the neutral position for removal.
Install select cable according to the following procedure.
1. Install select cable of transaxle side to control assembly.
2. Install select cable to pin on select lever part of control device
assembly.
3. Push lock part (A) of select cable all the way to the direction of
the arrow. (6 M/T model only)
4. Slide stopper part (B) all the way to lock part (A) as shown by
the arrow. (6 M/T model only)
CAUTION:
Make sure that select cable and select lever are installed
securely.
PCIB0815E
PCIB0817E
Page 1948 of 4179
MT-16
AIR BREATHER HOSE
AIR BREATHER HOSEPFP:31098
Removal and InstallationECS008BW
Refer to the figure for air breather hose removal and installation information.
QR engine model
YD engine model
CAUTION:
Make sure there are no pinched or restricted areas on air breather hose caused by bending or
winding when installing it.
Be sure to insert hose into transaxle tube until overlap area reaches the spool.
PCIB0778E
1. Air cleaner case 2. Transaxle 3. Clip
4. Air breather hose 5. Clip 6. PCV hose
7. Resonator
PCIB0779E
1. Air cleaner case 2. Transaxle 3. Clip
4. Clip 5. Air breather hose 6. Clip
7. Bracket 8. Mass air flow sensor
Page 1949 of 4179

TRANSAXLE ASSEMBLY
MT-17
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TRANSAXLE ASSEMBLYPFP:32010
Removal and InstallationECS008BX
REMOVAL
1. Remove air cleaner, air duct, and battery. Refer to EM-15, "Removal and Installation" ,EM-133, "Removal
and Installation"
2. Remove air breather hose. Refer to MT-16, "Removal and Installation" .
3. Remove clutch operating cylinder. Refer to CL-10, "
Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure.
4. Disconnect control cable from transaxle. Refer to MT-15, "
Removal and Installation" .
5. Drain gear oil from transaxle. Refer to MT-11, "
DRAINING" .
6. Disconnect park/neutral position switch, back-up lamp switch, and ground harness connectors.
7. Remove exhaust front tube and the drive shaft. Refer to EX-2, "
Removal and Installation" .
8. Remove transfer. Refer to TF-55, "
Removal and Installation" .
9. Remove starter motor. Refer to SC-25, "
Removal and Installation" .
10. Place a jack onto transaxle.
CAUTION:
When setting jack, be careful not to bring it into contact with switch.
11. Remove center member, engine insulator and engine mount bracket. Refer to EM-78, "
ENGINE ASSEM-
BLY" (QR engine model) or EM-208, "ENGINE ASSEMBLY" (YD engine model).
12. Remove suspension members. Refer to FSU-12, "
FRONT SUSPENSION MEMBER" .
13. Support engine by placing a jack under oil pan.
1. Center member 2. Insulator assembly 3. Grommet
4. Transaxle 5. Rear engine mounting bracket 6. Rear engine mounting insulator
7. Stopper rubber (YD engine model) 8. Stopper 9. LH engine mounting insulator
10. LH engine mounting bracket
PCIB0780E
Page 1950 of 4179
MT-18
TRANSAXLE ASSEMBLY
14. Remove bolts securing transaxle to engine.
15. Remove transaxle from vehicle.
INSTALLATION
Paying attention to the following items, install in the reverse order of removal.
When installing transaxle to engine, tighten bolts to the specified torque.
CAUTION:
When installing transaxle, be careful not to bring transaxle input shaft into contact with clutch
cover.
QR engine model:
YD engine model:
After installation, check oil level, and check for leaks and loose
mechanisms. Refer to MT-11, "
Checking M/T Oil" .
MTD0062D
Bolt No. 1 2 3 4 5 6
Quantity 2 1 1 2 2 2
“ ” mm (in)40
(1.57)75
(2.95)45
(1.77)40
(1.57)30
(1.18)40
(1.57)
Tightening torque
N·m (kg - m, ft- lb)74.5
(7.6, 55)42.7
(4.4, 31)35.3
(3.6, 26 )
SCIA0353E
Bolt No. 1 2 3 4 5 6
Quantity 2 2 1 1 3 1
“ ” mm (in)55
(2.17)50
(2.76)120
(4.72)45
(1.77)40
(1.57)35
(1.38)
Tightening torque
N·m (kg - m, ft- lb)44
(4.5, 32)33.5
(3.4, 25)
SCIA0748E
Page 1951 of 4179
TRANSAXLE ASSEMBLY
MT-19
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Component Parts (RS5F51A)ECS008BY
CASE AND HOUSING COMPONENTS
1. Clutch housing 2. Differential oil seal 3. Ball pin
4. Washer 5. Input shaft oil seal 6. Oil channel
7. Magnet 8. Back-up lamp switch 9. Oil gutter
10. Baffle plate 11. Transaxle case 12. Filler plug
13. Gasket 14. Welch plug 15. Bore plug
16. Drain plug 17. Differential oil seal 18. Park/Neutral position switch
19. Air breather tube
PCIB0781E
Page 1952 of 4179
MT-20
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
1. Input shaft front bearing 2. Input shaft 3. 3rd needle bearing
4. 3rd input gear 5. 3rd baulk ring 6. 3rd-4th spread spring
7. 3rd-4th shifting insert 8. 3rd-4th synchronizer hub 9. 4th baulk ring
10. 3rd-4th coupling sleeve 11. 4th input gear bushing 12. 4th needle bearing
13. 4th input gear 14. Thrust washer 15. 5th input gear bushing
16. 5th needle bearing 17. 5th input gear 18. 5th baulk ring
19. 5th spread spring 20. 5th shifting insert 21. 5th synchronizer hub
22. 5th coupling sleeve 23. 5th stopper 24. Input shaft bearing spacer
25. Snap ring 26. Input shaft rear bearing 27. Oil channel
28. Input shaft rear bearing adjusting
shim29. Retaining pin 30. Reverse idler shaft
31. Thrust needle bearing 32. Reverse idler gear needle bearing 33. Reverse insert spring
34. Reverse idler gear (Front) 35. Reverse baulk ring 36. Reverse coupling sleeve
37. Reverse idler gear (Rear) 38. Reverse idler gear adjusting shim
PCIB0782E