2003 NISSAN X-TRAIL Service Repair Manual

Page 1993 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual INPUT SHAFT AND GEARS
MT-61
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Assembly and Disassembly (RS6F51A)ECS008C5
DISASSEMBLY
1. Before disassembling, measure end play for 3rd, 4th, 5th and
6th input gears.
2. Remov

Page 1994 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-62
INPUT SHAFT AND GEARS
 
9. Press out 5th input gear bushing, thrust washer, 4th input gear,
4th needle bearing, 4th input gear bushing, 4th baulk ring, 3rd-
4th synchronizer hub assembly, 3rd ba

Page 1995 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual INPUT SHAFT AND GEARS
MT-63
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MT
 
If any crack, damage, or excessive wear is found on cam face of
baulk ring or working face of insert, replace it.
Baulk ring clearance
Push ba

Page 1996 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-64
INPUT SHAFT AND GEARS
 
ASSEMBLY
1. Install 3rd needle bearing to input shaft.
2. Install 3rd input gear and 3rd baulk ring to input shaft.
3. Install 3rd-4th spread spring,3rd-4th shifting inse

Page 1997 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual INPUT SHAFT AND GEARS
MT-65
D
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MT
 
5. Press in 4th input gear bushing using the press stand.
6. Install 4th baulk ring.
7. Install 4th needle bearing and 4th input gear to input s

Page 1998 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-66
INPUT SHAFT AND GEARS
 
CAUTION:
Be careful with orientation of 5th-6th synchronizer hub.
Do not reuse 5th-6th synchronizer hub.
Be careful with orientation of 5th-6th coupling sleeve.
Do no

Page 1999 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual INPUT SHAFT AND GEARS
MT-67
D
E
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L
MA
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MT
 
14. Install 6th needle bearing, 6th input gear, 6th baulk ring  onto 6th
input gear bushing, and then press in 6th bushing onto input
shaft usin

Page 2000 of 4179

NISSAN X-TRAIL 2003  Service Repair Manual MT-68
MAINSHAFT AND GEARS
 
MAINSHAFT AND GEARSPFP:32241
Assembly and Disassembly (RS5F51A)ECS008C6
DISASSEMBLY
1. Before disassembling, measure the end play of 1st and 2nd
main gears.
2. Remove snap