2003 NISSAN X-TRAIL brake fluid

GI-4
PRECAUTIONS

General PrecautionsEAS000FQ

Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.

Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.

When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.

Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.

If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.

To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.

Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.

Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.

Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.

Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.

Replace inner and outer races of tapered roller bearings and needle bearings as a set.

Arrange the disassembled parts in accordance with their assembled locations and sequence.

Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.

After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.

Use only the fluids and lubricants specified in this manual.
SGI285
SGI231
SEF289H
SGI233

ENGINE ASSEMBLY
EM-79
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Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Release fuel pressure. Refer to EC-48, "
FUEL PRESSURE RELEASE" (WITH EURO-OBD) or EC-510,
"FUEL PRESSURE RELEASE" (WITHOUT EURO-OBD).
3. Disconnect both battery terminals. Refer to SC-3, "
BATTERY" .
4. Drain engine coolant from radiator. Refer to CO-9, "
DRAINING ENGINE COOLANT" .
5. Remove the following parts.

LH and RH undercovers

Front road wheels and tyres

Battery; Refer to SC-3, "BATTERY" .

Drive belt; Refer to EM-13, "DRIVE BELTS" .

Air duct and air cleaner case assembly; Refer to EM-15, "AIR CLEANER AND AIR DUCT" .

Alternator; Refer to SC-12, "CHARGING SYSTEM" .

Radiator and radiator cooling fan assembly; Refer to CO-12, "RADIATOR" .
6. Disconnect engine room harness from the engine side and set it aside for easier work.
7. Disconnect all vacuum hoses and air hoses connected to vehicle side at engine side.
Engine Room LH
1. Disconnect fuel feed hose, and plug it to prevent fuel from draining. Refer to EM-32, "FUEL INJECTOR
AND FUEL TUBE"
2. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
3. Disconnect control cable from transaxle (A/T models). Refer to AT- 4 0 4 , "
ON-VEHICLE SERVICE" .
4. Disconnect clutch operating cylinder from transaxle, and move it aside (M/T models). Refer to CL-10,
"OPERATING CYLINDER" .
5. Disconnect shift and select cable from transaxle (M/T models). Refer to MT-14, "
CONTROL LINKAGE" .
Engine Room RH
1. Remove engine coolant reservoir tank. Refer to CO-12, "RADIATOR" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on vehicle side with a
rope to avoid putting load on it. Refer to ATC-144, "
Removal and Installation of Compressor" .
Vehicle Underbody
1. Remove exhaust front tube. Refer to EX-2, "EXHAUST SYSTEM" .
2. Remove propeller shaft. Refer to PR-3, "
REAR PROPELLER SHAFT" .
3. Remove steering lower joint from steering gear. Refer to PS-10, "
STEERING COLUMN" .
4. Disconnect power steering fluid piping at a point between vehicle and engine. Refer to PS-34, "
HYDRAU-
LIC LINE" .
5. Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter
(A/T models). Refer to EM-25, "
OIL PAN AND OIL STRAINER" and AT- 4 1 3 , "REMOVAL AND INSTALLA-
TION" .
6. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to MT-17, "
TRAN-
SAXLE ASSEMBLY" (M/T models) or AT- 4 1 3 , "REMOVAL AND INSTALLATION" (A/T models).
7. Remove front wheel sensor (LH and RH) for ABS from steering knuckle. Refer to BRC-45, "
WHEEL SEN-
SORS" (ABS) or BRC-116, "WHEEL SENSORS" (ESP/TCS/ABS).
8. Remove brake caliper assembly with piping connected from steering knuckle. Temporarily secure it on
vehicle side with a rope to avoid load on it. Refer to BR-27, "
FRONT DISC BRAKE" .
9. Remove lower ends of left and right strut from steering knuckle. Refer to FSU-5, "
FRONT SUSPENSION
ASSEMBLY" .
Removal
1. Install engine slingers into front left of cylinder head and rear right of cylinder head.

ENGINE ASSEMBLY
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REMOVAL
Description of work
Remove engine, transaxle and transfer assembly with front suspension member from vehicle downward. Sep-
arate suspension member, and then separate engine and transaxle.
Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Drain engine coolant from radiator drain plug. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
3. Remove the following parts.

LH/RH engine undercover

LH/RH front wheels

Battery; Refer to SC-3, "BATTERY" .

Drive belts; Refer to EM-132, "Removal and Installation" .

Air duct and air cleaner case assembly; Refer to EM-133, "Removal and Installation" .

Alternator; Refer to SC-16, "Removal and Installation" .

Radiator and cooling fan assembly; Refer to CO-34, "Removal and Installation" and CO-36, "COOL-
ING FAN" .

Charge air cooler; Refer to EM-135, "CHARGE AIR COOLER" .
4. Disconnect engine room harness from the engine side and set it aside for easier work.
5. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
1. Disconnect fuel feed hose and return hose, and plug it to prevent fuel from draining. Refer to EM-136,
"INTAKE MANIFOLD" .
2. Disconnect heater hose, and install plug it to prevent engine coolant from draining. Refer to EM-136,
"INTAKE MANIFOLD" .
3. Remove clutch operating cylinder from transaxle, and move it aside. Refer to MT-17, "
TRANSAXLE
ASSEMBLY" and CL-10, "OPERATING CYLINDER" .
4. Disconnect shift cable from transaxle. Refer to MT-14, "
CONTROL LINKAGE" .
Engine room RH
1. Remove engine coolant reservoir tank. Refer to CO-34, "RADIATOR" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on body with a rope to
avoid putting load on it. Refer to ATC-144, "
Removal and Installation of Compressor" .
Vehicle underbody
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation" .
2. Remove propeller shaft. Refer to PR-4, "
Removal and Installation" .
3. Remove steering shaft from steering gear. Refer to PS-10, "
STEERING COLUMN" .
4. Disconnect power steering fluid cooler piping at a point between body and engine. Refer to PS-34,
"HYDRAULIC LINE" .
5. Remove ABS sensor from brake caliper. Refer to BRC-45, "
WHEEL SENSORS" (ABS), BRC-116,
"WHEEL SENSORS" (ESP/TCS/ABS).
6. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it. Refer to BR-27, "
FRONT DISC BRAKE" .
7. Remove left and right suspensions from steering knuckle under strut. Refer to FSU-5, "
FRONT SUSPEN-
SION ASSEMBLY" .

CL-2
PRECAUTIONS

PRECAUTIONSPFP:00001
CautionECS004JW

Recommended clutch fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-17, "Fluids and Lubri-
cants".

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

When removing and installing clutch piping, use Tool.

Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.

Never use mineral oils such as gasoline or kerosene. It will
corrode the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, clean it with a dust collector. Do not
use compressed air.Tool number : GG94310000 or Commercial equivalent
PCIB0272E

AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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AUTOMATIC TRANSAXLE
TROUBLE DIAGNOSIS — INDEX ............................. 6
Alphabetical & P No. Index for DTC ......................... 6
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions for On Board Diagnostic (EURO-OBD)
System of A/T and Engine — Euro-OBD — ............. 8
Precautions for Trouble Diagnosis ........................... 8
Precautions for Harness Repair ............................... 8
Precautions .............................................................. 9
Service Notice or Precautions ................................ 10
Wiring Diagrams and Trouble Diagnosis ................. 11
PREPARATION ......................................................... 12
Special Service Tools ............................................. 12
Commercial Service Tools ...................................... 15
A/T FLUID ................................................................. 16
Checking A/T Fluid ................................................. 16
Changing A/T Fluid ................................................ 17
OVERALL SYSTEM ................................................. 18
Cross-Sectional View ............................................. 18
Hydraulic Control Circuit ........................................ 19
A/T Electrical Parts Location .................................. 20
Circuit Diagram ...................................................... 21
Shift Mechanism ..................................................... 22
TCM Function ......................................................... 31
CAN Communication .............................................. 32
Input/Output Signal of TCM .................................... 34
Line Pressure Control ............................................ 34
Shift Control ........................................................... 35
Lock-up Control ...................................................... 36
Engine Brake Control (Overrun Clutch Control) ..... 37
Control Valve .......................................................... 39
EURO-OBD
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 40
Introduction ............................................................ 40
EURO-OBD Function for A/T System .................... 40One or Two Trip Detection Logic of EURO-OBD .... 40
EURO-OBD Diagnostic Trouble Code (DTC) ......... 40
Malfunction Indicator lamp (MIL) ............................ 44
CONSULT-II ............................................................ 44
Diagnostic Procedure Without CONSULT-II ........... 52
TROUBLE DIAGNOSIS — INTRODUCTION ........... 57
Introduction ............................................................. 57
Work Flow ............................................................... 61
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 64
A/T Fluid Check ...................................................... 64
Stall Test ................................................................. 65
Line Pressure Test .................................................. 68
Road Test ............................................................... 70
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 85
Symptom Chart ....................................................... 85
TCM Terminals and Reference Value ..................... 94
DTC U1000 CAN COMMUNICATION LINE .............. 97
Description .............................................................. 97
On Board Diagnosis Logic ...................................... 97
Possible Cause ....................................................... 97
DTC Confirmation Procedure ................................. 97
Wiring Diagram — AT — CAN ................................ 98
Diagnostic Procedure ............................................. 99
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH ..................................................................100
Description ............................................................100
On Board Diagnosis Logic ....................................100
Possible Cause .....................................................100
DTC Confirmation Procedure ...............................100
Wiring Diagram — AT — PNP/SW .......................102
Diagnostic Procedure ...........................................103
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................106
Description ............................................................106
On Board Diagnosis Logic ....................................106
Possible Cause .....................................................106
DTC Confirmation Procedure ...............................106
Wiring Diagram — AT — FTS ..............................108

AT-3
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DTC CONTROL UNIT(EEPROM) ........................... 200
Description ........................................................... 200
On Board Diagnosis Logic ................................... 200
Possible Cause .................................................... 200
DTC Confirmation Procedure ............................... 200
Diagnostic Procedure ........................................... 201
TROUBLE DIAGNOSES FOR SYMPTOMS .......... 202
Wiring Diagram — AT — NONDTC ...................... 202
O/D OFF Indicator Lamp Does Not Come On ..... 204
Engine Cannot Be Started In “P” and “N” Position . 206
In “P” Position, Vehicle Moves Forward Or Back-
ward When Pushed .............................................. 207
In “N” Position, Vehicle Moves ............................. 208
Large Shock. “N” → “R” Position .......................... 209
Vehicle Does Not Creep Backward In “R” Position . 210
Vehicle Does Not Creep Forward In “D”, “2” Or “1”
Position ................................................................ 212
Vehicle Cannot Be Started From D
1 ..................... 214
A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown:
D
4 → D2 ............................................................... 217
A/T Does Not Shift: D
2 → D3 ............................... 220
A/T Does Not Shift: D
3 → D4 ............................... 222
A/T Does Not Perform Lock-up ............................ 224
A/T Does Not Hold Lock-up Condition ................. 225
Lock-up Is Not Released ...................................... 227
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 228
Vehicle Does Not Start From D
1 ........................... 230
A/T Does Not Shift: D
4 → D3 , When Overdrive Con-
trol Switch “ON” → “OFF” ..................................... 231
A/T Does Not Shift: D
3 → 22 , When Selector Lever
“D” → “2” Position ................................................ 232
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 233
Vehicle Does Not Decelerate By Engine Brake ... 235
TCM Self-diagnosis Does Not Activate ................ 237
EXC.F/EURO-OBD
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION ........................................................................ 242
CONSULT-II ......................................................... 242
Diagnostic Procedure Without CONSULT-II ......... 246
TROUBLE DIAGNOSIS — INTRODUCTION ......... 251
Introduction .......................................................... 251
Work Flow ............................................................ 255
TROUBLE DIAGNOSIS — BASIC INSPECTION .. 256
A/T Fluid Check .................................................... 256
Stall Test ............................................................... 257
Line Pressure Test ............................................... 260
Road Test ............................................................. 262
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ........................................................................ 277
Symptom Chart .................................................... 277
TCM Terminals and Reference Value ................... 286
TROUBLE DIAGNOSES FOR SYMPTOMS .......... 289
Wiring Diagram — AT — NONDTC ...................... 289
O/D OFF Indicator Lamp Does Not Come On ..... 291
Engine Cannot Be Started In “P” and “N” Position . 293In “P” Position, Vehicle Moves Forward Or Back-
ward When Pushed ..............................................294
In “N” Position, Vehicle Moves ..............................295
Large Shock. “N” → “R” Position ..........................296
Vehicle Does Not Creep Backward In “R” Position .297
Vehicle Does Not Creep Forward In “D”, “2” Or “1”
Position .................................................................299
Vehicle Cannot Be Started From D
1 .....................301
A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown:
D
4 → D2 ................................................................304
A/T Does Not Shift: D
2 → D3 ................................307
A/T Does Not Shift: D
3 → D4 ................................309
A/T Does Not Perform Lock-up ............................311
A/T Does Not Hold Lock-up Condition ..................312
Lock-up Is Not Released ......................................314
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ........................................................315
Vehicle Does Not Start From D
1 ...........................317
A/T Does Not Shift: D
4 → D3 , When Overdrive Con-
trol Switch “ON” → “OFF” .....................................318
A/T Does Not Shift: D
3 → 22 , When Selector Lever
“D” → “2” Position .................................................319
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position .................................................320
Vehicle Does Not Decelerate By Engine Brake ....322
TCM Self-diagnosis Does Not Activate ................324
ALL
CAN COMMUNICATION LINE ...............................329
Description ............................................................329
On Board Diagnosis Logic ....................................329
Possible Cause .....................................................329
DTC Confirmation Procedure ...............................329
Wiring Diagram — AT — CAN ..............................330
Diagnostic Procedure ...........................................331
VEHICLE SPEED SENSOR·A/T (REVOLUTION
SENSOR) ................................................................332
Description ............................................................332
CONSULT-II Reference Value ..............................332
On Board Diagnosis Logic ....................................332
Possible Cause .....................................................332
DTC Confirmation Procedure ...............................332
Wiring Diagram — AT — VSSA/T ........................334
Diagnostic Procedure ...........................................335
DTC VEHICLE SPEED SENSOR MTR ..................339
Description ............................................................339
CONSULT-II Reference Value ..............................339
On Board Diagnosis Logic ....................................339
Possible Cause .....................................................339
DTC Confirmation Procedure ...............................339
Wiring Diagram — AT — VSSMTR ......................341
Diagnostic Procedure ...........................................343
ACCELE RATOR PEDAL POSITION (APP) SEN-
SOR .........................................................................345
Description ............................................................345
On Board Diagnosis Logic ....................................345
Possible Cause .....................................................345
DTC Confirmation Procedure ...............................345

AT-4 Wiring Diagram — AT — TPS ..............................347
Diagnostic Procedure ...........................................348
SHIFT SOLENOID VALVE A ..................................350
Description ............................................................350
CONSULT-II Reference Value ..............................350
On Board Diagnosis Logic ....................................350
Possible Cause .....................................................350
DTC Confirmation Procedure ...............................350
Wiring Diagram — AT — SSV/A ...........................352
Diagnostic Procedure ...........................................353
Component Inspection ..........................................355
SHIFT SOLENOID VALVE B ..................................356
Description ............................................................356
CONSULT-II Reference Value ..............................356
On Board Diagnosis Logic ....................................356
DTC Confirmation Procedure ...............................356
Wiring Diagram — AT — SSV/B ...........................358
Diagnostic Procedure ...........................................359
Component Inspection ..........................................361
OVERRUN CLUTCH SOLENOID VALVE ...............362
Description ............................................................362
CONSULT-II Reference Value ..............................362
On Board Diagnosis Logic ....................................362
Possible Cause .....................................................362
DTC Confirmation Procedure ...............................362
Wiring Diagram — AT — OVRCSV ......................364
Diagnostic Procedure ...........................................365
Component Inspection ..........................................367
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .....................................................................368
Description ............................................................368
CONSULT-II Reference Value ..............................368
On Board Diagnosis Logic ....................................368
Possible Cause .....................................................368
DTC Confirmation Procedure ...............................368
Wiring Diagram — AT — TCV ..............................370
Diagnostic Procedure ...........................................371
Component Inspection ..........................................373
BATT/FLUID TEMP SEN (A/T FLUID TEMP SEN-
SOR CIRCUIT AND TCM POWER SOURCE) ........374
Description ............................................................374
CONSULT-II Reference Value ..............................374
On Board Diagnosis Logic ....................................374
Possible Cause .....................................................374
DTC Confirmation Procedure ...............................375
Wiring Diagram — AT — BA/FTS .........................376
Diagnostic Procedure ...........................................377
Component Inspection ..........................................381
ENGINE SPEED SIGNAL .......................................382
Description ............................................................382
CONSULT-II Reference Value ..............................382
On Board Diagnosis Logic ....................................382
DTC Confirmation Procedure ...............................382
Wiring Diagram — AT — ENGSS .........................383
Diagnostic Procedure ...........................................384
LINE PRESSURE SOLENOID VALVE ...................387
Description ............................................................387
CONSULT-II Reference Value ..............................387
On Board Diagnosis Logic ....................................387Possible Cause .....................................................387
DTC Confirmation Procedure ................................387
Wiring Diagram — AT — LPSV ............................389
Diagnostic Procedure ............................................390
Component Inspection ..........................................393
MAIN POWER SUPPLY AND GROUND CIRCUIT .394
Description ............................................................394
On Board Diagnosis Logic ....................................394
Possible Cause .....................................................394
DTC Confirmation Procedure ................................394
Wiring Diagram — AT — MAIN .............................395
Diagnostic Procedure ............................................396
A/T SHIFT LOCK SYSTEM .....................................398
Description ............................................................398
Shift Lock System Electrical Parts Location ..........398
Wiring Diagram — SHIFT .....................................399
Diagnostic Procedure ............................................400
KEY INTERLOCK CABLE ......................................402
Components ..........................................................402
Removal ................................................................402
Installation .............................................................403
ON-VEHICLE SERVICE ..........................................404
Control Valve Assembly and Accumulators ..........404
Park/Neutral Position (PNP) Switch ......................408
Differential Side Oil Seal Replacement .................410
Revolution Sensor Replacement ..........................412
REMOVAL AND INSTALLATION ............................413
Removal ................................................................413
Installation .............................................................415
OVERHAUL .............................................................416
Components ..........................................................416
Oil Channel ...........................................................422
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................423
DISASSEMBLY .......................................................424
Disassembly ..........................................................424
REPAIR FOR COMPONENT PARTS ......................440
Manual Shaft .........................................................440
Oil Pump ...............................................................443
Control Valve Assembly ........................................448
Control Valve Upper Body .....................................457
Control Valve Lower Body .....................................461
Reverse Clutch .....................................................464
High Clutch ...........................................................469
Forward and Overrun Clutches .............................475
Low & Reverse Brake ...........................................483
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................487
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................491
Band Servo Piston Assembly ................................497
Final Drive .............................................................503
ASSEMBLY .............................................................507
Assembly (1) .........................................................507
Adjustment (1) .......................................................508
Assembly (2) .........................................................513
Adjustment (2) .......................................................520
Assembly (3) .........................................................523

AT-5
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SERVICE DATA AND SPECIFICATIONS (SDS) .... 530
General Specifications ......................................... 530
Shift Schedule ...................................................... 530
Stall Revolution .................................................... 531
Line Pressure ....................................................... 531
Control Valves ...................................................... 531
Accumulator ......................................................... 532
Clutch and Brakes ................................................ 533
Final Drive ............................................................ 535
Planetary Carrier and Oil Pump ........................... 536
Input Shaft ............................................................ 537
Reduction Pinion Gear ......................................... 537Band Servo ...........................................................538
Output Shaft .........................................................538
Bearing Retainer ...................................................538
Total End Play .......................................................538
Reverse Clutch End Play ......................................539
Removal and Installation ......................................539
Shift Solenoid Valves ............................................539
Solenoid Valves ....................................................539
A/T Fluid Temperature Sensor ..............................540
Revolution Sensor ................................................540
Dropping Resistor .................................................540