DTC P0138 HO2S2
EC-201
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DTC P0138 HO2S2PFP:226A0
Component DescriptionEBS010OL
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS010OM
Specification data are reference values.
On Board Diagnosis LogicEBS010ON
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.
DTC Confirmation ProcedureEBS010OO
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
Engine: After warming up
Keeping the engine speed
between 3,500 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)LEAN ←→ RICH
SEF305UA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0138
0138Heated oxygen sensor 2
circuit high voltageAn excessively high voltage from the sensor
is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted.)
Heated oxygen sensor 2
EC-208
[QR (WITH EURO-OBD)]
DTC P0139 HO2S2
DTC P0139 HO2S2PFP:226A0
Component DescriptionEBS010OU
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS010OV
Specification data are reference values.
On Board Diagnosis LogicEBS010OW
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
Engine: After warming up
Keeping the engine speed
between 3,500 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)LEAN ←→ RICH
SEF302U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0139
0139Heated oxygen sensor 2
circuit slow responseIt takes more time for the sensor to respond
between rich and lean than the specified time.
Harness or connectors
(The sensor circuit is open or shorted.)
Heated oxygen sensor 2
Fuel pressure
Injectors
Intake air leaks
DTC P0420 THREE WAY CATALYST FUNCTION
EC-261
[QR (WITH EURO-OBD)]
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DTC P0420 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicEBS010Q8
The ECM monitors the switching frequency ratio of heated oxygen
sensors 1 and 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (manifold)
malfunction is diagnosed.
DTC Confirmation ProcedureEBS010Q9
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
Open engine hood before conducting the following procedure.
Do not hold engine speed for more than the specified minutes below.
1. Start Engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,00 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
6. Start engine.
7. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step 10
8. Wait 5 seconds at idle.
SEF484YF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420Catalyst system efficiency
below threshold
Three way catalyst (manifold) does not operate
properly.
Three way catalyst (manifold) does not have
enough oxygen storage capacity.
Three way catalyst (manifold)
Exhaust tube
Intake air leaks
Fuel injector
Fuel injector leaks
Spark plug
Improper ignition timing
PBIB0566E
EC-330
[QR (WITH EURO-OBD)]
DTC P1146 HO2S2
DTC P1146 HO2S2PFP:226A0
Component DescriptionEBS010SJ
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS010SK
Specification data are reference values.
On Board Diagnosis LogicEBS010SL
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of sensor is
sufficiently low during the various driving condition such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
Engine: After warming up
Keeping the engine speed
between 3,500 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)LEAN ←→ RICH
PBIB0554E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1146
1146Heated oxygen sensor 2
minimum voltage monitoringThe minimum voltage from the sensor is not
reached to the specified voltage.
Harness or connectors
(The sensor circuit is open or shorted.)
Heated oxygen sensor 2
Fuel pressure
Fuel injector
EC-338
[QR (WITH EURO-OBD)]
DTC P1147 HO2S2
DTC P1147 HO2S2PFP:226A0
Component DescriptionEBS010SS
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS010ST
Specification data are reference values.
On Board Diagnosis LogicEBS010SU
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
Engine: After warming up
Keeping the engine speed
between 3,500 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)LEAN ←→ RICH
SEF259VA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1147
1147Heated oxygen sensor 2
maximum voltage monitoringThe maximum voltage from the sensor is
not reached to the specified voltage.
Harness or connectors
(The sensor circuit open or shorted.)
Heated oxygen sensor 2
Fuel pressure
Fuel injector
Intake air leaks
TF-74
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000I6
Inspection and AdjustmentEDS0004Y
PRELOAD TORQUE BEFORE DISASSEMBLY
PRELOAD TORQUE AFTER DISASSEMBLY AND REASSEMBLY
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Gear ring Bearing Adjusting Shim (Transfer Case Side)
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Applied model QR20DE QR25DE YD22DDTi
Transfer model TY20A
Oil capacity (Approx.) (lmp pt)0.31 (1/2)
Gear ratio0.404
Number of teeth Drive pinion 17
Drive gear 42
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P
1 )0.10 - 0.39 (0.01 - 0.04, 1 - 3)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P
1 + 0.16 - 0.22 (0.016 - 0.023, 1.4 - 1.9)
Without transfer case oil seal and adapter case oil seal P
1 + 0.06 - 0.12 (0.006 - 0.013, 0.6 - 1.1)
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P’
1 )0.40 - 0.78 (0.04 - 0.08, 4 - 6)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P’
1 + 0.45 - 0.47 (0.045 - 0.048, 3.9 - 4.1)
Without transfer case oil seal and adapter case oil seal P’
1 + 0.35 - 0.37 (0.035 - 0.038, 3.1 - 3.2)
Item Standard
Drive gear to drive pinion gear 0.13 - 0.19 (0.0051 - 0.0075)
Item Runout limit
Companion flange face 0.1 (0.004)
Inner side of the companion flange 0.1 (0.004)
Thickness Part number* Thickness Part number* Thickness Part number*
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)
1.19 (0.0469)33147 AD300
33147 AD301
33147 AD302
33147 AD303
33147 AD304
33147 AD305
33147 AD306
33147 AD307
33147 AD308
33147 AD309
33147 AD310
33147 AD311
33147 AD312
33147 AD3131.22 (0.0480)
1.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)
1.37 (0.0539)
1.40 (0.0551)
1.43 (0.0563)
1.46 (0.0575)
1.49 (0.0587)
1.52 (0.0598)
1.55 (0.0610)
1.58 (0.0622)
1.61 (0.0634)33147 AD314
33147 AD315
33147 AD316
33147 AD317
33147 AD318
33147 AD319
33147 AD320
33147 AD321
33147 AD322
33147 AD323
33147 AD324
33147 AD360
33147 AD361
33147 AD3621.64 (0.0646)
1.67 (0.0657)
1.70 (0.0669)
1.73 (0.0681)
1.76 (0.0693)
1.79 (0.0705)
1.82 (0.0717)
1.85 (0.0728)
1.88 (0.0740)
1.91 (0.0752)
1.94 (0.0764)
1.97 (0.0776)
2.00 (0.0787)
2.03 (0.0799)33147 AD363
33147 AD364
33147 AD365
33147 AD366
33147 AD367
33147 AD368
33147 AD369
33147 AD370
33147 AD371
33147 AD372
33147 AD373
33147 AD374
33147 AD375
33147 AD376
RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEDS001ZE
Drive Gear VibrationEDS001ZF
Side Gear Clearance AdjustmentEDS001ZG
THRUST WASHER FOR ADJUSTMENT OF SIDE GEAR BACK CLEARANCE
Drive Pinion Gear Preload AdjustmentEDS001ZH
DRIVE PINION GEAR PRELOAD ADJUSTING SHIM
Side Bearing Preload AdjustmentEDS001ZI
ADJUSTING SHIM FOR SIDE BEARING PRELOAD
Applied model QR20DE, QR25DE, YD22DDTi
Final drive modelR145
Drive gear pitch diameter 145
Gear ratio2.466
Number of teeth (Drive gear/Drive pinion) 37/15
Oil capacity (approx.)
0.55 (1 lamp pt.)
Number of pinion gears2
Drive pinion adjustment spacer type Collapsible
Ty p eR145
Vibration limit at drive gear back 0.05 mm (0.0020 in) or less
Type R145
Side gear back clearance 0.2 mm (0.008 in) or less. Every gear shall rotate smoothly with no abnormal feeling of drag.
Thrust washerThickness Part No. Thickness Part No.
0.74 mm (0.0291 in)
0.77 mm (0.0303 in)
0.80 mm (0.0315 in)38424 4N200
38424 4N201
38424 4N2020.83 mm (0.0327 in)
0.86 mm (0.0339 in)38424 4N203
38424 4N204
Adjustment of drive pinion gear Collapsible spacer
Drive pinion gear preload 0.69 - 1.17 N·m (0.07 - 0.11 kg-m,7 - 10 in-lb)
Adjusting shimThickness Part No. Thickness Part No.
1.70 mm (0.0669 in)
1.73 mm (0.0681 in)
1.76 mm (0.0693 in)
1.79 mm (0.0705 in)
1.82 mm (0.0717 in)
1.85 mm (0.0728 in)
1.88 mm (0.0740 in)
1.91 mm (0.0752 in)
1.94 mm (0.0764 in)
1.97 mm (0.0776 in)38154 4N200
38154 4N201
38154 4N202
38154 4N203
38154 4N204
38154 4N205
38154 4N206
38154 4N207
38154 4N208
38154 4N2092.00 mm (0.0787 in)
2.03 mm (0.0799 in)
2.06 mm (0.0811 in)
2.09 mm (0.0823 in)
2.12 mm (0.0835 in)
2.15 mm (0.0846 in)
2.18 mm (0.0858 in)
2.21 mm (0.0870 in)
2.24 mm (0.0882 in)38154 4N210
38154 4N211
38154 4N212
38154 4N213
38154 4N214
38154 4N215
38154 4N216
38154 4N217
38154 4N218
Adjustment of side bearing Adjusting shim
Side bearing preload 0.64 - 0.98 N·m (0.07 - 0.09 kg-m,6 - 8 in-lb)
Adjusting shimThickness Part No. Thickness Part No.
1.85 mm (0.0728 in)
1.90 mm (0.0748 in)
1.95 mm (0.0768 in)
2.00 mm (0.0787 in)38453 4N200
38453 4N201
38453 4N202
38453 4N2032.05 mm (0.0807 in)
2.10 mm (0.0827 in)
2.15 mm (0.0854 in)
2.20 mm (0.0866 in)38453 4N204
38453 4N205
38453 4N206
38453 4N207
REFRIGERATION SYSTEM
ATC-21
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Operation
1. Operation Control Valve
Operation control valve is located in the suction port (low-pressure) side, and opens or closes in response
to changes in refrigerant suction pressure.
Operation of the valve controls the internal pressure of the crankcase.
The angle of the wobble (swash) plate is controlled between the crankcase’s internal pressure and the
piston cylinder pressure.
2. Maximum Cooling
Refrigerant pressure on the low-pressure side increases with an increase in heat loads.
When this occurs, the control valve’s bellows compress to open the low-pressure side valve and close the
high-pressure side valve.
This causes the following pressure changes:
–The crankcase’s internal pressure to equal the pressure on the low-pressure side;
–The cylinder’s internal pressure to be greater than the crankcase’s internal pressure.
Under this condition, the wobble (swash) plate is set to the maximum stroke position.
3. Capacity Control
–Refrigerant pressure on suction side is low during high speed driving or when ambient or interior tempera-
ture is low.
–The bellows expands when refrigerant pressure on the suction pressure side drops below approximately
177 kPa (1.77 bar, 1.8 kg/cm
2 , 26 psi).
Since suction pressure is low, it makes the suction port close and the discharge port open. Thus, crank-
case pressure becomes high as high-pressure enters the crankcase.
–The force acts around the journal pin near the swash (wobble) plate, and is generated by the pressure dif-
ference between before and behind the piston.
The drive lug and journal pin are located where the piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressure Pd, which is near suction pressure Ps. If
crankcase pressure Pc rises due to capacity control, the force around the journal pin makes the wobble
(swash) plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure
RHA473C