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CHASSIS MAINTENANCEMA-27
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a. Indicated unbalance value
× 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) ⇒ 37.5 g (1.32 oz) bal-
ance weight (closer to calculated balance weight value)
NOTE:
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
36.2 ⇒ 35 g (1.23 oz)
36.3 ⇒ 37.5 g (1.32 oz)
b. Installed balance weight in the position. When installing balance weight (1) to road wheels, set it into
the grooved area (A) on the inner wall of the road wheel as
shown in the figure so that the balance weight center (B) is
aligned with the tire balance machine indication position
(angle) (C).
CAUTION:
Always use genuine NISSAN ad hesion balance weights.
Balance weights are non-re usable; always replace with
new ones.
Never install more than four sheets of balance weight.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install two balance weight sheets in line with each other as shown in
the figure.
CAUTION:
Never install one balance weight sheet on top of another.
3. Start the tire balance machine again.
4. Install drive-in balance weight on inner side of road wheel in the tire balance machine indication position (angle).
CAUTION:
Never install more than two balance weight.
5. Start the tire balance machine. Check that the inner and outer residual unbalance value is within the allowable unbalance
value.
CAUTION:
If either residual unbalan ce value exceeds limit, repeat installation procedures.
BRAKE FLUID LEVEL AND LEAKS
SMA054D
JPEIC0040ZZ
Allowable unbalance value
Dynamic (At flange) : Refer to WT-69, "
Road Wheel".
Static (At flange) : Refer to WT-69, "
Road Wheel".
PEIA0033E
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MA-28
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CHASSIS MAINTENANCE
BRAKE FLUID LEVEL AND LEAKS : Inspection
INFOID:0000000006220939
Check that the fluid level in the sub tank is within the specified range (MAX – MIN lines).
CAUTION:
Turn OFF the ignition switch an d depress the brake pedal 20 times or more to check brake fluid level.
NOTE:
Since brake fluid is in the accumulator in pressurized condition, the reservoir tank brake fluid level should be
lower than the MAX line.
Visually check for any brake fluid leakage around the reservoir tank.
Check the brake system for any leakage if the fl uid level is extremely low (lower than MIN).
Check the brake system for fluid leakage if the warn ing lamp remains illuminated even after the parking
brake is released.
Check the sub tank for the mixing of foreign ma tter (e.g. dust) and oils other than brake fluid.
BRAKE LINES AND CABLES
BRAKE LINES AND CABLES : InspectionINFOID:0000000006220940
1. Check brake line (tubes and hoses) for cracks, deterioration or other damage. Replace any damaged
parts.
2. Depress the brake pedal with a force of 490 N (50 kg, 110lb) and hold down the pedal for approx. 5 seconds with the engine run-
ning. Check for any fluid leakage.
CAUTION:
Retighten the applicable conn ection to the specified torque
and repair any abnormal (damag ed, worn or deformed) part
if any brake fluid leakage is present).
BRAKE FLUID
BRAKE FLUID : Bleeding Brake SystemINFOID:0000000006220941
CAUTION:
Bleed air in the following order: motor/accumulator assembly → front right brake → front left brake
→ rear left brake → and rear right brake.
The VDC warning lamp, ABS warning lamp and br ake warning lamp turn ON and DTC “C118E” may
be detected in self-diagnosis r esult for “ABS” with CONSULT-II I when the brake pedal is excessively
operated, such as air bleeding. Thi s is not a system malfunction becau se this occurs due to the tem-
porary decrease in accumulator fl uid pressure. The system returns to normal condition when the
accumulator fluid pressure reaches the specified pressu re with the ignition switch ON and the VDC
warning lamp, ABS warning lamp, and brake warnin g lamp turn OFF. After these steps, erase self-
diagnosis results for “ABS” with CONSULT-III.
- DTC other than “C118E” is detected: Refer to BRC-51, "
DTC Index".
NOTE:
When the ignition switch is ON, the brake warning la mp may turns ON even when the parking brake pedal is
released with the brake fluid within the specified level. This indicates the decrease in accumulator fluid pres-
sure.
MOTOR/ACCUMULATOR ASSEMBLY
CAUTION:
If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
Never operate the brake pedal with the reservoir cap removed. Failure to do this may cause the scat-
tering of brake fluid.
Never operate the brake pedal excessively during the work procedure.
Monitor the fluid level in the reservoir tank while performing the air bleeding.
SBR389C
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Bleed air in the following
order: motor/accumulator assembly → front right brake → front left brake
→ rear left brake → and rear right brake.
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more.
3. Check that there is no foreign material in t he reservoir tank, and refill with new brake fluid.
CAUTION:
Never reuse drained brake fluid.
Never allow oils other than brake fl uid to enter the reservoir tank.
4. Turn the ignition switch ON. NOTE:
The motor is activated and automatically stops.
5. Turn the ignition switch OFF.
6. Depress the brake pedal 20 times or more. NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
7. Repeat steps 4 to 6 for 5 times.
8. Turn the ignition switch ON to check that the time between motor activation and automatic stop is less
than 18 seconds. If the time is 18 seconds or more, repeat from Step 4 to 8.
FRONT BRAKE
CAUTION:
If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
Never operate the brake pedal with the reservoir cap removed. Failure to do this may cause the scat-
tering of brake fluid.
Never operate the brake pedal excessively during the work procedure.
Monitor the fluid level in the reservoir tank while performing the air bleeding.
Bleed air in the following order: motor/accumulator assembly → front right brake → front left brake
→ rear left brake → and rear right brake.
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more. NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
3. Check that there is no foreign material in t he reservoir tank, and refill with new brake fluid.
CAUTION:
Never reuse drained brake fluid.
Never allow oils other than brake fl uid to enter the reservoir tank.
4. Turn the ignition switch ON.
5. Connect a vinyl tube to the bleed valve.
6. Depress the brake pedal and loosen the bleeder valve.
7. Repeat steps 1 to 6 until all of the air is out of the brake line and tighten the air bleeder to the specified
torque with the brake pedal depressed. Refer to BR-36, "
BRAKE CALIPER ASSEMBLY : Exploded View".
8. Check that no drag feel is present for the front disc brake. Refer to BR-39, "
BRAKE CALIPER ASSEMBLY
: Inspection".
9. Check each item of brake pedal. Adjust it if t he measurement value is not the standard. Refer to BR-7,
"Inspection and Adjustment".
REAR BRAKE
CAUTION:
If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
Never operate the brake pedal with the reservoir cap removed. Failure to do this may cause the scat-
tering of brake fluid.
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MA-30
< PERIODIC MAINTENANCE >
CHASSIS MAINTENANCE
Never operate the brake pedal excessively during the work procedure.
Monitor the fluid level in the reservoir tank while performing the air bleeding.
Bleed air in the following order: motor/accumulator assembly → front right brake → front left brake
→ rear left brake → and rear right brake.
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more. NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
3. Check that there is no foreign material in the reservoir tank, and refill with new brake fluid. CAUTION:
Never reuse drained brake fluid.
Never allow oils other than brake fluid to enter the reservoir tank.
4. Turn the ignition switch ON.
5. Connect a vinyl tube to the bleed valve.
6. Depress the brake pedal and loosen the bleeder valve.
7. Depress and hold the brake pedal depression to dischar ge 100 cc of brake fluid before tightening the air
bleeder to the specified torque. Refer to BR-42, "
BRAKE CALIPER ASSEMBLY : Exploded View".
NOTE:
Since brake fluid is conveyed by the motor, the brake pedal is not necessarily depressed.
8. Release the brake pedal.
9. Repeat steps 1 to 8 until all of the air is out of the brake line and tighten the air bleeder to the specified
torque with the brake pedal depressed. Refer to BR-42, "
BRAKE CALIPER ASSEMBLY : Exploded View".
10. Check that no drag feel is present for the rear disc brake. Refer to BR-45, "
BRAKE CALIPER ASSEMBLY
: Inspection".
11. Check each item of brake pedal. Adjust it if t he measurement value is not the standard. Refer to BR-7,
"Inspection and Adjustment".
BRAKE FLUID LEVEL ADJUSTMENT AFTER AIR BLEEDING
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more.
NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
3. Adjust brake fluid level to the reservoir tank MAX line. CAUTION:
Never adjust with the ignition switch ON.
4. Turn the ignition switch ON.
5. Check that the reservoir tank brake fluid level is 4 − 12 mm (0.16
− 0.47 in) lower than the MAX line.
NOTE:
Since brake fluid is in the accumulator in pressurized condition,
the reservoir tank brake fluid level should be lower than the MAX
line.
DISC BRAKE
DISC BRAKE : InspectionINFOID:0000000006220942
DISC ROTOR
Check condition, wear, and damage.
CALIPER
Check for leakage.
JPFIA0769ZZ
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BRAKE PAD
Check for wear or damage.
DISC BRAKE : Front Disc BrakeINFOID:0000000006220943
Unit: mm (in)
DISC BRAKE : Rear Disc BrakeINFOID:0000000006220944
Unit: mm (in)
STEERING GEAR AND LINKAGE
STEERING GEAR AND LINKAGE : InspectionINFOID:0000000006220945
STEERING GEAR
SMA922A
BRA0010D
Item Limit
Brake pad Wear thickness 1.5 (0.059)
Disc rotor Wear thickness 28.5 (1.122)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Runout (with it attached to the vehicle) 0.053 (0.0021)
Item Limit
Brake pad Wear thickness 2.0 (0.079)
Disc rotor Wear thickness 18.0 (0.709)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Runout (with it attached to the vehicle) 0.05 (0.0020)
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MA-32
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CHASSIS MAINTENANCE
Check gear housing and boots for looseness, damage and greaseleakage.
Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
POWER STEERING FLUID AND LINES
POWER STEERING FLUID AND LINES : InspectionINFOID:0000000006220946
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80 °C (122 to 176 °F)
or “COLD” range at fluid temperatures of 0 to 30 °C (32 to 86 °F).
CAUTION:
Do not overfill.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-10, "
Fluids and Lubricants".
Check lines for improper attachment, leaks, cracks, damage, loose connections, chaf ing and deterioration.
Check rack boots for accumulati on of power steering fluid.
AXLE AND SUSPENSION PARTS
AXLE AND SUSPENSION PARTS : InspectionINFOID:0000000006220947
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint dust
cover for cracks or other damage.
SLIA0014E
SGIA0232J
SST851C
SMA525A
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CHASSIS MAINTENANCEMA-33
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DRIVE SHAFT
DRIVE SHAFT : InspectionINFOID:0000000006220948
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
JPPIA0011ZZ
SFA108A
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MA-34
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BODY MAINTENANCE
BODY MAINTENANCE
LOCKS, HINGES AND HOOD LATCH
LOCKS, HINGES AND HOOD LATCH : LubricatingINFOID:0000000006220949
For hood and hood lock illustration.
Hood: Refer to DLK-215, "
Exploded View".
Hood lock: Refer to DLK-238, "
Exploded View".
For front door and front door lock illustration.
Front door: Refer to DLK-224, "
Exploded View".
Front door lock: Refer to DLK-240, "
Exploded View".
For rear door and rear door lock illustration.
Rear door: Refer to DLK-228, "
Exploded View".
Rear door lock: Refer to DLK-243, "
Exploded View".
For back door and back door lock illustration.
Back door: Refer to DLK-232, "
Exploded View".
Back door lock: Refer to DLK-246, "
Exploded View".
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection
INFOID:0000000006220950
For front seat belt illustration. Refer to SB-6, "SEAT BELT RETRACTOR : Exploded View".
For second seat belt illustration. Refer to SB-11, "
SEAT BELT RETRACTOR : Exploded View".
For third seat belt illustration. Refer to SB-19, "
SEAT BELT RETRACTOR : Exploded View".
CAUTION:
After any collision, inspect all seat belt assembli es, including retractors and other attached hard-
wares (I.e. anchor bolt, guide ra il set). Nissan recommends to replace all seat belt assemblies in use
during a collision, unless not damaged and pr operly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improperly
operating.
Seat belt pre-tensioner should be replaced even if th e seat belts are not in use during a frontal colli-
sion where the driver and passenger air bags are deployed.
If any component of seat belt assembl y is questionable, do not repair.
Replace as seat belt assembly.
If webbing is cut, frayed, or damaged, replace belt assembly.
Never oil tongue and buckle.
Use a genuine NISSAN seat belt assembly.
For details, refer to SB-4, "
SEAT BELT RETRACTOR : Inspection", SB-10, "SEAT BELT RETRACTOR :
Inspection", SB-17, "SEAT BELT RETRACTOR : Inspection" in SB section.
Check anchors for loose mounting
Check belts for damage
Check retractor for smooth operation
Check function of buckles and tongues when buckled and released
Revision: 2010 May2011 QX56