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BRM-46
< REMOVAL AND INSTALLATION >
REPLACEMENT OPERATIONS
Crush Horn
INFOID:0000000006418933
Work after front bumper crossm ember assembly is removed.
CAUTION:
: Vehicle front
: Welding method and the number of welding points apply to both side of the vehicle.
Replacement parts
z Rear floor rear zJack mounting bracket zTrim mounting bracket assembly
z Rear floor board reinforcement as-
sembly
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REPLACEMENT OPERATIONSBRM-47
< REMOVAL AND INSTALLATION >
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Create the reinforcing sheet from the redundant area of service parts for butt welding area. Weld the
reinforcing sheet on the back of butt weld ing area, and then perform butt welding.
After welding, apply anti -corrosive wax on the reinforcing sheet-welded area.
View A and B: Before installing outer front side member
1. Reinforcing sheet
Unit: mm (in) : Vehicle front
Replacement parts
z Front side member assembly (LH)
JSKIA2096GB
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BRM-48
< SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
Body Center MarksINFOID:0000000006248507
A mark is placed on each part of the body to indicate the vehicle center. When repairing the vehicle frame
(members, pillars, etc.) damaged by an accident which it enables more accurate and effective repair by using
these marks together with body alignment specifications.
Unit: mm (in)
DescriptionINFOID:0000000006248508
All dimensions indicated in the figures are actual.
When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
: Vehicle front
Points Portion Marks
A Upper dash Hole 7 ×12 (0.28 ×0.47)
B Cowl top Embossment
C Rear roof Indent
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BODY ALIGNMENTBRM-49
< SERVICE DATA AND SPECIFICATIONS (SDS)
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When a measuring tape is used, check to be su re there is no elongation, twisting or bending.
Measurements should be taken at the center of the mounting holes.
An asterisk (*) following the value at the measuring poi nt indicates that the measuring point on the other side
is symmetrically the same value.
The coordinates of the measurement points are the distances measured from the standard line of ″X ″, ″Y ″
and ″Z ″.
″Z ″: Imaginary base line [300 mm (11.81 in) below datum line ( ″0Z ″ at design plan)]
Engine CompartmentINFOID:0000000006248509
Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.
1. Vehicle center 2. Front axle center 3. Imaginary base line
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BRM-50
< SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
«The others»Unit: mm (in)
Measurement Points
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo
A - C 865 (34.06)* C - M 897 (35.31)* F - m 1467 (57.76)* N - o 1078 (42.44)*
A - D 871 (34.29)* C - m 1635 (64.37)* G - g 1608 (63.31) N - p 1117 (43.98)* A - F 821 (32.32)* D - d 1719 (67.68) G - j 1614 (63.54)* N - Q 397 (15.63)*
A - H 938 (36.93)* E - M 625 (24.61)* G - M 613 (24.13)* O - o 1077 (42.40)
A - K 1013 (39.88)* E - m 1320 (51.97)* G - m 1457 (57.36)* O - P 322 (12.68)*
B - G 453 (17.83)* F - f 1588 (62.52) H - h 1657 (65.24) O - p 1108 (43.62)* B - g 1740 (68.50)* F - J 257 (10.12)* J - M 427 (16.81)* O - q 1123 (44.21)*
B - j 1798 (70.79)* F - j 1611 (63.43)* J - m 1383 (54.45)* P - p 1044 (41.10)
C - c 1720 (67.72) F - M 652 (25.67)* K - k 1600 (62.99) P - q 1045 (41.14)*
JSKIA1946GB
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BODY ALIGNMENTBRM-51
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Unit: mm (in)
: Vehicle front
JSKIA1947ZZ
Point Material Point Material
A Upper dash flange end of center positioning mark E, e Lower hoodledge hole center φ8 (0.31)
B, b Hood hinge installing hole center φ11 (0.43) G, g, J, j Hoodledge connector bracket hole center
G, g: 14
×12 (0.55 ×0.47)
J, j: φ12 (0.47)
C, c, F, f Hoodledge reinforcement hole center
C, c:
φ8 (0.31)
F, f: φ12 (0.47) K, k, M, m, N,
n, O, oUpper radiator core support hole center
K, k:
φ8 (0.31)
M, m: φ12 (0.47)
N, n, O, o: φ11 ( 0 . 4 3 )
D, d, H, h Front fender installing hole center φ7 (0.28) P, p, Q, q Lower outer radiator core connector hole center
φ
7 (0.28)
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BRM-52
< SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
Underbody
INFOID:0000000006248510
Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.
The following figure shows a bottom view and a side view of the vehicle.
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BODY ALIGNMENTBRM-53
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Measurement Points
Unit: mm (in)
Unit: mm (in) : Vehicle front
: Vehicle left side
: Vehicle front
Points Coordinates
Remarks Points Coordinates
Remarks
XYZ XYZ
A, a ±
439.0
( ± 17.283) −
583.9
( − 22.988) 220.3
(8.673) Hole
φ16 (0.63) F, f ±
555.0
( ± 21.850) 2645.0
(104.134) 195.0
(7.677) Hole
φ19.5 (0.768)
B, b ±
460.0
( ± 18.110) −
260.0
( − 10.236) 199.9
(7.870) Hole
φ12 (0.47) G, g ±
564.0
( ± 22.205) 3110.0
(122.441) 400.0
(15.748) Hole
φ16 (0.63)
C 274.6
(10.811) −
11 . 1
( − 0.437) 329.2
(12.961) Hole
φ19 (0.75) H, h ±
559.0
( ± 22.008) 3335.0
(131.299) 400.0
(15.748) Hole
φ16 (0.63)
JSKIA1949ZZ
Revision: 2010 May2011 QX56