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BRM-14
< PREPARATION >
BODY COMPONENT PARTS
NOTE:
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
Tensile strength column shows the largest strength value of a part in the component part.
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part. No. Parts name
Tensile strength
(MPa) Both sided anti-corrosive
precoated steel sections
1. Frame assembly Refer to No.2−36
2. Front bumper crossmember assembly T=1.8 mm
(0.071 in)
980
caution—
3. 2nd crossmember assembly 440 —
4. 2nd crossmember reinforcement (RH & LH) 440 —
5. 1st cab mounting bracket (RH & LH) Under 440 —
6. Front side member assembly (RH & LH) 540 —
7. Front suspension bracket assembly (RH & LH) Under 440 —
8. Engine mounting bracket assembly (RH & LH) Under 440 —
9. 2nd cab mounting bracket assembly (RH & LH) Under 440 —
10. 3way connector bracket assembly (RH & LH) Under 440 —
11. Piping bracket assembly (RH & LH) Under 440 —
12. Front bound bumper bracket assembly (RH & LH) 540 —
13. Lower front link mounting bracket assembly (RH & LH) 440 —
14. Diagonal member complete (RH & LH) 540 —
15. Rear engine mounting gusset assembly Under 440 —
16. Rear engine mounting member complete Under 440 —
17. Front fuel tank protector (RH & LH) Under 440 —
18. 3rd cab mounting bracket assembly (RH & LH) Under 440 —
19. Center side member assembly (RH & LH) 540 —
20. 6th crossmember assembly Under 440 —
21. Exhaust bracket (Front) Under 440 —
22. Fuel tank protector (RH & LH Rear) Under 440 —
23. Heat insulator bracket Under 440 —
24. Fuel tank protector assembly (RH & LH) 540 —
25. Rear suspension mounting bracket assembly (RH & LH) 540 —
26. 4th cab body mounting bracket assembly (RH & LH) Under 440 —
27. Rear brake hose bracket (RH & LH) Under 440 —
28. Rear shock absorber bracket assembly (RH & LH) 540 —
29. Rear side member assembly (RH & LH) 540 —
30. 5th cab body bracket (RH & LH) Under 440 —
31. 7th crossmember assembly Under 440 —
32. Exhaust bracket (Rear) Under 440 —
33. Spare wheel crossmember assembly Under 440 —
34. Front under cover bracket assembly Under 440 —
35. Rear end gusset (RH & LH) 440 —
36. Rear end crossmember assembly 540 —
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CORROSION PROTECTIONBRM-15
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REMOVAL AND INSTALLATION
CORROSION PROTECTION
DescriptionINFOID:0000000006248490
To provide improved corrosion prevention, the follo wing anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.
Anti-Corrosive Precoated Steel (Galvannealed Steel)
To improve repairability and corrosi on resistance, a new type of anti-
corrosive precoated steel sheet is adopted replacing conventional
zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.
NISSAN genuine parts are fabricated from galvannealed steel. Therefore, it is recommended that NISSAN
genuine parts or an equivalent be used for panel replacem ent to maintain the anti-corrosive performance built
into the vehicle at the factory.
Phosphate Coating Treatment and Cationic Electrodeposition Primer
A phosphate coating treatment and a cationic electrodeposition
primer, which provide excellent corrosion protection, are applied to
all body components.
CAUTION:
Confine paint removal during we lding operation to an absolute
minimum.
NISSAN genuine parts are also treated in the same manner. Therefore, it is recommended that NISSAN gen-
uine parts or an equivalent be used for panel replacement to maintain anti-corrosive performance built into the
vehicle at the factory.
Anti-corrosive WaxINFOID:0000000006248491
To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.
DOOR
SIIA2294E
PIIA0095E
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BRM-16
< REMOVAL AND INSTALLATION >
CORROSION PROTECTION
Undercoating
INFOID:0000000006248492
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or re paired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibr ation-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Never apply undercoating to any place unless specif ied (such as the areas above the muffler and three
way catalyst that are subjected to heat).
2. Never undercoat the exhaust pipe or other parts that become hot.
3. Never undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
B. Nozzle insert hole
Unit: mm (in)
: Anti-corrosive wax coated portions
JSKIA1888GB
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CORROSION PROTECTIONBRM-17
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Stone Guard CoatINFOID:0000000006248493
To prevent damage caused by stones, the lower outer body panel (fender, door, etc.) have an additional layer
of Stone Guard Coating over the ED primer coating. When replacing or repairing these panels, apply Stone
Guard coating to the same portions as before. Use a c oating which is rust preventive, durable, shock-resistant
and has a long shelf life.
: Undercoated areas
: Sealed portions
JSKIA2037ZZ
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BRM-18
< REMOVAL AND INSTALLATION >
CORROSION PROTECTION
Body Sealing
INFOID:0000000006248494
The following figure shows the areas that are sealed at the factory. Sealant that is applied to these areas
should be smooth and free from cuts or gaps. Care s hould be taken not to apply an excess amount of sealant
and not to allow other unaffected parts to come into contact with the sealant.
: Stone guard coated portions
JSKIA1942ZZ
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CORROSION PROTECTIONBRM-19
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: Vehicle front : Sealed portions
JSKIA1943ZZ
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BRM-20
< REMOVAL AND INSTALLATION >
CORROSION PROTECTION
: Vehicle front: Sealed portions
JSKIA1944ZZ
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CORROSION PROTECTIONBRM-21
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: Vehicle front : Sealed portions
JSKIA1945ZZ
Revision: 2010 May2011 QX56