2005 TOYOTA AVENSIS Service Repair Manual

Page 2585 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual G24225
32±16
±
BRAKE BRAKE MASTER CYLINDER SUB±ASSY
AVENSIS REPAIR MANUAL   (RM1018E)
(c) w/o VSC: Using SST, connect the 2 brake lines to the brake master
cylinder sub±assy.
SST 09023±00100
Torq

Page 2586 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 320W5±01
G24285
LHD Steering Position Type:
Charcoal Canister Assy
Brake Fluid Level
Switch Connector
Clutch Reservoir
Tube M/T Transaxle:Brake Booster Assy
Clip
Way
20 (204, 15)
15 (155, 11)
15 (155

Page 2587 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual G24284
Cap
Strainer
Brake Master Cylinder Reservoir Sub±Assy
Brake Master Cylinder
Reservoir Grommet
Brake Master Cylinder
Straight Pin
Screw
Lithium soap base glycol grease  Non±reusable part
Nm

Page 2588 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 320VT±01
G23220
G23175
F43108
Stop Lamp Switch Assy
Cushion
1.5 ± 2.5 mm (0.059 ± 0.098 in.)
±
BRAKE BRAKE PEDAL SUB±ASSY
32±9
AVENSIS REPAIR MANUAL   (RM1018E)
REPLACEMENT
1.REMOVE COMBINATION

Page 2589 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual G23175
G23220
32±10
±
BRAKE BRAKE PEDAL SUB±ASSY
AVENSIS REPAIR MANUAL   (RM1018E)
8. INSTALL BRAKE PEDAL SUB±ASSY
(a) Apply lithium soap base glycol grease to the inside surface of 2 new bus\
hes

Page 2590 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 320G0±02
G23174
Clip
Clevis Pin
Brake Pedal 
Support Sub±assy
 Bush
 Bush
Brake Pedal Sub±assyStop Lamp Switch Connector
Stop Lamp Switch assy
Brake Pedal Sub±assy
Brake Pedal Pad
Brake Pedal Pa

Page 2591 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 320VI±01
G23173
Stop Lamp Switch Assy
Push Rod
Pedal Height
F43108
Stop Lamp Switch Assy Cushion
1.5 ± 2.5 mm (0.059 ± 0.098 in.) 32±6
± BRAKEBRAKE PEDAL SUB±ASSY
AVENSIS REPAIR MANUAL   (RM1018

Page 2592 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual G23176
Pedal Free Play
R00934
Pedal Reserve
Distance
± BRAKEBRAKE PEDAL SUB±ASSY
32±7
AVENSIS REPAIR MANUAL   (RM1018E)
(h) Check the protrusion of the rod.
Protrusion of the rod: 0.5 to 2.6 mm (0.