Page 2561 of 5135
G21542
G21542
G23879
Matchmarks
27±28
±
REAR SUSPENSION UPPER CONTROL ARM ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the upper control arm assy, and temporarily tighten the bolt and nut.
4. INSTALL REAR WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
5.STABILIZE SUSPENSION (See page 27±8)
6. FULLY TIGHTEN UPPER CONTROL ARM ASSY
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the bolt and nut.Torque: 74 N m (755 kgf cm, 55 ft lbf)
NOTICE:
When instaling the bolt, hold the nut not to rotate.
(b) Align the matchmarks, and fully tighten the nut. Torque: 74 N m (755 kgf cm, 55 ft lbf)
7.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
Page 2562 of 5135
270E4±01
G23906
G25775
G23871
G25777
27±24
±
REAR SUSPENSION LOWER CONTROL ARM ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
LOWER CONTROL ARM ASSY LH
REPLACEMENT
HINT:
COMPONENTS: See page 27±2.
1. REMOVE REAR WHEEL 2. REMOVE LOWER CONTROL ARM ASSY LH
(a) RH side (w/ Height control sensor):Remove the nut, and separate the height control sensor
sub±assy from the lower control arm assy RH.
(b) Support the rear suspension arm assy No.1 LH.
(c) Remove the bolt, and separate the member side lower control arm assy LH.
(d) Remove the clip and nut.
Page 2563 of 5135
G23882
SST
G22395
G23871
G25777
±
REAR SUSPENSION LOWER CONTROL ARM ASSY LH
27±25
AVENSIS REPAIR MANUAL (RM1018E)
(e) Using SST, remove the lower control arm assy LH from
the rear axle carrier sub±assy LH.
SST 09610±20012
NOTICE:
Do not damage the dust cover.
3. INSPECT LOWER CONTROL ARM ASSY LH
(a) Before installing the nut, flip the ball joint stud back and forth 5 times as shown in the illustration.
(b) Using a torque wrench, continuously turn the nut for 2 to 4 seconds per 1 turn, and take the torque reading at the
5th turn.
Turning torque:
3.0 Nm (31 kgf cm, 27 in. lbf) or less
NOTICE:
Neither unusual drag nor rattle occurs during the
rotation.
Neither crack nor grease leakage exists on the dust
cover.
Make sure that lower control arm assy LH is not de-
formed.
4. INSTALL LOWER CONTROL ARM ASSY LH
(a) Install the member side lower control arm assy LH, and temporarily tighten bolt.
(b) Install the nut. Torque: 60 N m (612 kgf cm, 44 ft lbf)
(c) Install the clip.
NOTICE:
When the holes for the clip are not aligned, adjust
them by tightening the nut. The tightening angle for
the adjustment must be less than 60 .
Insert the clip from the rear side of a vehicle.
5. INSTALL REAR WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
6.STABILIZE SUSPENSION (See page 27±8)
Page 2564 of 5135
G23871
G23906
27±26
±
REAR SUSPENSION LOWER CONTROL ARM ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
7. FULLY TIGHTEN LOWER CONTROL ARM ASSY LH
(a) Fully tighten the bolt. Torque: 105 N m (1,071 kgf cm, 77 ft lbf)
(b) RH side (w/ Height control sensor): Install the height control sensor sub±assy and nut to the
lower control arm assy RH.
Torque: 5.8 N m (59 kgf cm, 51 in. lbf)
(c) RH side (w/ Height control sensor): Headlight aim only (See page 65±19).
8.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
Page 2565 of 5135
270E3±01
G23867
G25771
G25772
G25775
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
27±15
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION ARM ASSY NO.1 LH
OVERHAUL
HINT:
COMPONENTS: See page 27±2.
1. REMOVE REAR WHEEL
2. SEPARATE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 bolts, and separate the parking brake cableassy No.3.
3. DISCONNECT SKID CONTROL SENSOR WIRE
(a) Disconnect the skid control sensor connector.
(b) Remove the bolt and wire bracket.
4. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut, and separate the rear stabilizer link assy LH.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
5. REMOVE LOWER CONTROL ARM ASSY LH
(a) Support the rear suspension arm assy No.1 LH.
Page 2566 of 5135
G23871
G23872
G23873
SST
G23880
G23883
SST 27±16
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the bolt, and remove the member side lower con-
trol arm assy LH.
(c) Remove the clip and nut.
(d) Using SST, remove the lower control arm assy LH from
the rear axle carrier sub±assy LH.
SST 09610±20012
NOTICE:
Do not damage the dust cover.
6. REMOVE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Remove the clip and nut.
(b) Using SST, separate the rear axle carrier sub±assy LH
front side from the rear suspension arm assy No.1 LH.
SST 09628±62011
NOTICE:
Do not damage the dust cover.
Hang the upper control arm assy on the rear axle car-
rier sub±assy LH side with a wire substitute thing.
Page 2567 of 5135
G23881
G23865
G23874
G23868
G24531
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27±17
AVENSIS REPAIR MANUAL (RM1018E)
(c) Remove the bolt and nut, and separate the rear axle carri-
er sub±assy LH rear side from rear suspension arm assy
No.1 LH.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(d) Remove the bolt and nut, and remove the rear shock ab-
sorber with coil spring.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(e) Remove the bolt and nut, and separate the rear side rear
suspension arm assy No.1 LH.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(f) Remove the 3 bolts on the front side and rear suspension
arm assy No.1 LH.
(g) Remove the nut, rear suspension arm bracket assy LH
and rear suspension support stopper.
Page 2568 of 5135
G23887
SST
SST
27±18
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
7. REMOVE REAR SUSPENSION ARM BUSH NO.1
(a) Using SST, remove the rear suspension arm bush No.1.
SST 09632±36010, 09950±40011 (09951±04010,
09952±04010, 09953±04030, 09954±04020,
09955±04051, 09957±04010, 09958±04011)