2005 TOYOTA AVENSIS Service Repair Manual

Page 3569 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 4101E±02
C67982
C80408
Match
marks
C67984
C67989
41±66
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
OVERHAUL
1. REMOVE SPEEDOMETER DRIVE (MTM) GEA

Page 3570 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67985
C67986
C67987
C67988
C68517
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (C250)
41±67
C250 M/T REPAIR MANUAL   (RM1020E)
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT
STRAIGHT PIN
(a) Us

Page 3571 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68518
C67988
C67987
41±68
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
8. INSPECT FRONT DIFFERENTIAL PINION SHAFT
NO.1
(a) Using a micrometer, mea

Page 3572 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67989
C67990
C67991
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (C250)
41±69
C250 M/T REPAIR MANUAL   (RM1020E)
11. ADJUST FRONT DIFFERENTIAL SIDE GEAR
BACKLASH
(a) Fixing the front diffe

Page 3573 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 9011 0
C58905
C80408
Match
marks
C67982
41±70
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
13. INSTALL FRONT DIFFERENTIAL RING GEAR
(a) Using a h

Page 3574 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DK±01

D30564
Front Differential Pinion Front Differential Pinion Thrust Washer
Nm (kgfcm, ftlbf): Specified torque
77 (790, 57)
Front Differential Ring Gear Set Bolt Front Differential C

Page 3575 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DJ±01
C80760
C80761
C80762
C80763
41±60
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
OVERHAUL
1. REMOVE SHIFT & SELECT LEVER BUSH
(a)

Page 3576 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C80764
Bush
C80572
D30553
D30554
D30555
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
41±61
C250 M/T REPAIR MANUAL   (RM1020E)
5. REMOVE SELECTING BELLCRANK NO.2 BUSH
(a) Rem