2005 TOYOTA AVENSIS Service Repair Manual

dashboard warning lights cabin filter ground clearance wipers radiator stop start

Page 4105 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−38
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0607
(05 −202)Control Module PerformanceSECMff
P06 17

05−38
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0607
(05 −202)Control Module PerformanceSECMff
P06 17
(05 −203)Starter Relay Circuit High
SShort in Park/Neutral position switch (A/T)
S Park/Neutral position switch (A/T)
S Ignition switch
S ECM
ff
P0657
(05 −202)Actuator Supply Voltage Circuit /
OpenSECMff
P0705 *4
(05 −566)
Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)SElectronic controlled automatic transmission (ECT)ff
P07 10*4
(05 −57 1)
Transmission Fluid Temperature
Sensor ”A” circuitS Electronic controlled automatic transmission (ECT)ff
P07 11*3,4
(05 −574)
Transmission Fluid Temperature
Sensor ”A” PerformanceSElectronic controlled automatic transmission (ECT)ff
P07 12*4
(05 −574)
Transmission Fluid Temperature
Sensor ”A” Circuit Low InputSElectronic controlled automatic transmission (ECT)ff
P07 13*4
(05 −574)
Transmission Fluid Temperature
Sensor ”A” Circuit High InputSElectronic controlled automatic transmission (ECT)ff
P07 17*4
(05 −577)
Input/Turbine Speed Sensor ”A”
Circuit No SignalSElectronic controlled automatic transmission (ECT)ff
P0724 *4
(05 −580)Brake Switch ”B” Circuit HighSElectronic controlled automatic transmission (ECT)ff
P074 1*3,4
(05 −582)
Torque Converter Clutch Circuit
Performance or Stuck OffSElectronic controlled automatic transmission (ECT)ff
P0743 *4
(05 −586)
Torque Converter Clutch Circuit
ElectricalSElectronic controlled automatic transmission (ECT)ff
P0746 *3,4
(05 −589)
Pressure Control Solenoid ”A”
Performance (Shift Solenoid
Valve SL 1)
SElectronic controlled automatic transmission (ECT)ff
P0748 *4
(05 −592)
Pressure Control Solenoid ”A”
Electrical (Shift Solenoid Valve
SL 1)
SElectronic controlled automatic transmission (ECT)ff
P0766 *3,4
(05 −595)
Shift Solenoid ”D” Performance
(Shift Solenoid Valve S4)SElectronic controlled automatic transmission (ECT)ff
P077 1*3,4
(05 −598)
Shift Solenoid ”E” Performance
(Shift Solenoid Valve SR)SElectronic controlled automatic transmission (ECT)ff
P0776 *3,4
(05 −60 1)
Pressure Control Solenoid ”B”
Performance (Shift Solenoid
Valve SL2)
S Electronic controlled automatic transmission (ECT)ff
P0778 *4
(05 −604)
Pressure Control Solenoid ”B”
Electrical (Shift Solenoid Valve
SL2)
SElectronic controlled automatic transmission (ECT)ff
P0793 *4
(05 −607)
Intermediate Shaft Speed Sen-
sor ”A” Circuit No SignalSElectronic controlled automatic transmission (ECT)ff
P0796 *3,4
(05 −610)
Pressure Control Solenoid ”C”
performance (Shift Solenoid
Valve SL3)
SElectronic controlled automatic transmission (ECT)ff
P0798 *4
(05 −613)
Pressure Control Solenoid ”C”
Electrical (Shift Solenoid Valve
SL3)
SElectronic controlled automatic transmission (ECT)ff
P0982 *4
(05 −616)Shift Solenoid ”D” Control LowSElectronic controlled automatic transmission (ECT)ff
P0983 *4
(05 −616)Shift Solenoid ”D” Control HighSElectronic controlled automatic transmission (ECT)ff

Page 4106 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual −
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −39
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0985 *4
(05 −619)
Shift Solenoid ”E” Control Circ

−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −39
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P0985 *4
(05 −619)
Shift Solenoid ”E” Control Circuit
Low (Shift Solenoid Valve SR)SElectronic controlled automatic transmission (ECT)ff
P0986 *4
(05 −619)
Shift Solenoid ”E” Control Circuit
High (Shift Solenoid Valve SR)SElectronic controlled automatic transmission (ECT)ff
P 1235
(05 −207)High Pressure Fuel Pump Circuit
SOpen or short in fuel pump (high pressure)
S Fuel pump (high pressure)
S ECM
ff
P2008
(05 −210)Intake Manifold Runner Control
Circuit/Open (Bank 1)SOpen of short in VSV for IACV circuit
S VSV for IACV
S ECM
ff
P2 102
(05 −214)Throttle Actuator Control Motor
Circuit LowSOpen in throttle control motor circuit
S Throttle control motor
S ECM
ff
P2 103
(05 −214)Throttle Actuator Control Motor
Circuit High
SShort in throttle control motor circuit
S Throttle control motor
S Throttle valve
S Throttle body assembly
S ECM
ff
P2 111
(05 −217)Throttle Actuator Control System
− Stuck Open
SThrottle control motor circuit
S Throttle control motor
S Throttle body
S Throttle valve
ff
P2 112
(05 −217)Throttle Actuator Control System
− Stuck Closed
SThrottle control motor circuit
S Throttle control motor
S Throttle body
S Throttle valve
ff
P2 118
(05 −219)Actuator Control Motor Current
Range/PerformanceSOpen in ETCS power source circuit
S THROTTLE fuse
S ECM
ff
P2 119
(05 −222)Throttle Actuator Control Throttle
Body Range/PerformanceSElectric throttle control system
S ECMff
P2 120
(05 −224)Throttle/Pedal Position Sensor/
Switch ”D” CircuitSAccelerator pedal position sensor
S ECMff
P2 121
(05 −232)Throttle/Pedal Position Sensor/
Switch ”D” Circuit Range/Perfor-
manceSOpen or short in accelerator pedal position sensor circuit
S Accelerator pedal position sensor
S ECM
ff
P2 122
(05 −224)Throttle/Pedal Position Sensor/
Switch ”D” Circuit Low Input
SAccelerator pedal position sensor
S Open in VCPA circuit
S VPA circuit open or ground short
S ECM
ff
P2 123
(05 −224)Throttle/Pedal Position Sensor/
Switch ”D” Circuit High InputSAccelerator pedal position sensor
S Open in EPA circuit
S ECM
ff
P2 125
(05 −224)Throttle/Pedal Position Sensor/
Switch ”E” CircuitSAccelerator pedal position sensor
S ECMff
P2 127
(05 −224)Throttle/Pedal Position Sensor/
Switch ”E” Circuit Low Input
SAccelerator pedal position sensor
S Open in VCP2 circuit
S VPA2 circuit open or ground short
S ECM
ff
P2 128
(05 −224)Throttle/Pedal Position Sensor/
Switch ”E” Circuit High InputSAccelerator pedal position sensor
S Open in EPA 2circuit
S ECM
ff
P2 135
(05 −75)Throttle Pedal Position Sensor/
Switch ”A”/”B” Voltage Correla-
tionSVTA 1and VTA2 circuits are short −circuited
S Throttle position sensor (built in throttle body)
S ECM
ff

Page 4107 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−40
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P2 138
(05 −224)Throttle Pedal Position Sensor/
Switch

05−40
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P2 138
(05 −224)Throttle Pedal Position Sensor/
Switch ”D”/”E” Voltage Correla-
tionSVPA and VPA2 circuits are short −circuit
S Accelerator pedal position sensor
S ECM
ff
P2 195 *3
(05 −82)
Oxygen Sensor Signal Stuck
Lean (Bank 1Sensor 1)*7
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 1Sensor 1)*7
SHeated oxygen sensor heater (Bank 1Sensor 1)*7
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 196 *3
(05 −82)
Oxygen Sensor Signal Stuck
Rich (Bank 1Sensor 1)*7
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 1Sensor 1)*7
SHeated oxygen sensor heater (Bank 1Sensor 1)*7
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 197 *3
(05 −82)
Oxygen Sensor Signal Stuck
Lean (Bank 2 Sensor 1)*8
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 2 Sensor 1)*8
SHeated oxygen sensor heater (Bank 2 Sensor 1)*8
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 198 *3
(05 −82)
Oxygen Sensor Signal Stuck
Rich (Bank 2 Sensor 1)*8
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 2 Sensor 1)*8
SHeated oxygen sensor heater (Bank 2 Sensor 1)*8
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P27 16*4
(05 −622)
Pressure Control Solenoid ”D”
ElectricalSElectronic controlled automatic transmission (ECT)ff
B2799
(*6)Engine Immobilizer System Mal-
functionSImmobilizer systemf
*1:CHK ENG (Check engine warning light) dese not illuminate,f CHK ENG (Check engine warning
light) illuminates.
*
2: CHK ENG (Check engine warning light) illuminates or blinks.
*
3: For Euro −OBD vehicles only.
*
4: For A/T only.
*
5: See page 05 −1714 of Pub. No. RM 1018E AVENSIS.
*
6: See page 05 −1628 of Pub. No. RM 1018E AVENSIS.
*
7: Bank 1refers to the No. 1and No. 4 cylinders.
*
8: Bank 2 refers to the No. 2 and No. 3 cylinders.

Page 4108 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05HI0−01
FI2547
A76859
Hand −Held Tester
DLC3
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −1 5
AVENSIS Supplement (RM 1045E)
DIAGNOSIS SYSTEM
1. DESCRIPTION for EURO −OBD (European spec.)
S Wh

05HI0−01
FI2547
A76859
Hand −Held Tester
DLC3
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −1 5
AVENSIS Supplement (RM 1045E)
DIAGNOSIS SYSTEM
1. DESCRIPTION for EURO −OBD (European spec.)
S When troubleshooting Euro −OBD vehicles, the only dif-
ference from the usual troubleshooting procedure is that
you c onnect an O BD scan t ool com plying wit h I SO
1 503 1− 4 or a hand −held tester to the vehicle, and read
the various data output from the vehicle’s ECM.
S Eur o −O BD r egulat ions r equir e t hat t he v ehicle’s on −
board computer illuminates the check engine warning
light (CHK ENG) on the instrument panel when the com-
puter detects a malfunction in: 1) the emission control
system / components, or 2) the powertrain control compo-
nents (which affect vehicle emissions), or 3) the comput-
er. In addition, the applicable Diagnostic Trouble Codes
(DTCs) prescribed by ISO 1503 1− 4 are recorded in the
ECM memory (see page 05 −31).
If the malfunction does not reoccur in 3 consecutive trips, the
CHK ENG goes off automatically but the DTCs remain recorded
in the ECM memory.
S To check the DTCs, connect the OBD scan tool or hand −
held tester to Data Link Connector 3 (DLC3) on the ve-
hicle. The OBD scan tool or hand −held tester also en-
ables you to erase the DTCs and check the freeze frame
data and various forms of engine data. (See the instruc-
tion manual for the OBD scan tool or the hand −held tes-
ter).
S DTCs include ISO controlled codes and manufacturer
controlled codes. ISO controlled codes must be set ac-
cording to the ISO, while manufacturer controlled codes
can be set by a manufacturer within certain restrictions
(see the DTC chart on page 05 −31).
S The diagnosis system operates in normal mode during
normal vehicle use. In ”normal mode”, 2 trip detection log-
ic* is used to ensure accurate detection of malfunctions.
A ”check mode”, is also available to technicians as an op-
tion. In ”check mode”, 1 trip detection logic is used for sim-
ulating malfunction symptoms and increasing the sys-
tem’s ability to detect malfunctions, including intermittent
malfunctions (hand −held tester only)
(see page 05 −1 9) .
S*2 trip detection logic:
When a malfunction is first detected, the malfunction is
temporarily stored in the ECM memory ( 1st trip). If the
ignition switch is turned OFF and then ON again, and the
same malfunction is detected again, the CHK ENG will il-
luminate (2nd trip).

Page 4109 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual FI2547
A76859
Hand−Held Tester
DLC3
05 −1 6
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
S Freeze frame data:
The freeze frame data records the engine conditions (fuel
sy

FI2547
A76859
Hand−Held Tester
DLC3
05 −1 6
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
S Freeze frame data:
The freeze frame data records the engine conditions (fuel
system, calculated load, engine coolant temperature, fuel
trim, engine speed, vehicle speed, etc.) when a malfunc-
tion is detected. When troubleshooting, freeze frame data
can help determine if the vehicle was running or stopped,
if the engine was warmed up or not, if the air −fuel ratio
was lean or rich, and other data from the time the malfunc-
tion occurred.
Priorities for troubleshooting:
When multiple DTCs occur, find out the order in which the DTCs
should be inspected by checking the component’s DTC chart.
If no instructions are written in the DTC chart, check DTCs in the
following order of priority:
(a) DTCs ot her t han f uel t r im m alf unct ion DTCs ( P0 1 71 ,
P0 172, P0 174 and P0 175) and misfire DTCs (P0300 to
P0304).
(b) Fuel trim malfunction DTCs (P0 171,P0 172, P0 174 and
P0 175).
(c) Misfire DTCs (P0300 to P0304).
2. DESCRIPTION for M −OBD (Except European spec.)
S When troubleshoot Multiplex OBD (M −OBD) vehicles, the
only difference from the usual troubleshooting procedure
is that you connect the hand −held tester to the vehicle,
and read the various data output from the vehicle’s ECM.
S The vehicle’s on −board computer illuminates the check
engine warning lamp (CHK ENG) on the instrument panel
when the computer detects a malfunction in the computer
itself or in drive system components. In addition, the appli-
cable Diagnostic Trouble Codes (DTCs) are recorded in
the ECM memory (see page 05 −31).
If the malfunction does not recur, the CHK ENG goes off be dis-
appeared by turning the ignition switch to OFF, but the recorded
DTCs remain in the ECM memory.
S To check the DTCs, connect the hand −held tester to the
Data Link Connector 3 (DLC3) on the vehicle or connect
terminals TC and CG on the DLC3(DTCs will be displayd
on the multi −information display).
S The diagnosis system operates in normal mode during
normal vehicle use. In ”normal mode”, 2 trip detection log-
ic* is used to ensure accurate detection of malfunctions.
A ”check mode”, is also available to technicians as an op-
tion. In ”check mode”, 1 trip detection logic is used for sim-
ulating malfunction symptoms and increasing the sys-
tem’s ability to detect malfunctions, including intermittent
malfunctions (hand −held tester only)
(see page 05 −20).

Page 4110 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 3 2 145678
910111213141516
DLC33 2 145678
910111213141516
DLC3
A04550
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
05−17
AVENSIS Supplement (RM1045E)
S*2 trip detection logic:
When a malfunction is first d

3 2 145678
910111213141516
DLC33 2 145678
910111213141516
DLC3
A04550
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
05−17
AVENSIS Supplement (RM1045E)
S*2 trip detection logic:
When a malfunction is first detected, the malfunction is
temporarily stored in the ECM memory (1st trip). If the
ignition switch is turned OFF and then ON again, and the
same malfunction is detected again, the CHK ENG will il-
luminate (2nd trip).
SFreeze frame data:
The freeze frame data records the engine conditions (fuel
system, calculated load, engine coolant temperature, fuel
trim, engine speed, vehicle speed, etc.) when a malfunc-
tion is detected. When troubleshooting, freeze frame data
can help determine if the vehicle was running or stopped,
if the engine was warmed up or not, if the air−fuel ratio
was lean or rich, and other data from the time the malfunc-
tion occurred.
Priorities for troubleshooting:
When multiple DTCs occur, find out the order in which the DTCs
should be inspected by checking the component’s DTC chart.
If no instructions are written in the DTC chart, check DTCs in the
following order of priority:
(a) DTCs other than fuel trim malfunction DTCs (P0171,
P0172, P0174 and P0175) and misfire DTCs (P0300 to
P0304).
(b) Fuel trim malfunction DTCs (P0171,P0172, P0174 and
P0175).
(c) Misfire DTCs (P0300 to P0304).
3. CHECK DLC3.
(a) The vehicle’s ECM uses the ISO 9141−2 (Euro−OBD)/
ISO14230(M−OBD) communication protocol. The termi-
nal arrangement of the DLC3 complies with ISO
15031−03 and matches the ISO 9141−2/ ISO14230 for-
mat.
SymbolTerminal No.NameReference TerminalResultCondition
SIL7Bus ”+” line5−Signal groundPulse generationDuring transmission
CG4Chassis groundBody ground1or lessAlways
SG5Signal groundBody ground1or lessAlways
BAT16Battery positiveBody ground9to14VAlways
HINT:
Connect the cable of the OBD II scan tool or the hand−held tes-
ter to the DLC3, turn the ignition switch ON and attempt to use
the hand−held tester. If the screen displays UNABLE TO CON-
NECT TO VEHICLE, a problem exists in the vehicle side or the
tester side.
SIf communication is normal when the tool is connected to
another vehicle, inspect the DLC3 on the original vehicle.

Page 4111 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05−1 8
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
S If communication is still impossible when the tool is con-
nected to another vehicle, the problem is probably in the
t

Page 4112 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 05CDW−02
A53766
E13E12E11E10E9
05−12
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM1045E)
TERMINALS OF ECM
Each ECM terminal’s standard normal voltage is shown in the table below.

05CDW−02
A53766
E13E12E11E10E9
05−12
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM1045E)
TERMINALS OF ECM
Each ECM terminal’s standard normal voltage is shown in the table below.
In the table, first follow the information under ”Condition”. Look under ”Symbols (Terminals No.)” for the termi-
nals to be inspected. The standard normal voltage between the terminals is shown under ”STD Voltage”.
Use the illustration above as a reference for the ECM terminals.
Symbols (Terminals No.)Wiring ColorTerminal DescriptionConditionSTD Voltage
BATT (E9−3)−E1(E11−1)B−Y−BR
Battery (for measuring the
battery voltage and for the
ECM memory)
Always9to14V
+BM (E10−6)−E1(E11−1)G−Y−BRPower source of throttle
motorAlways9to14V
IGSW (E9−9)−E1(E11−1)B−W−BRIgnition switchIgnition switch ON9to14V
+B (E9−1)−E1(E11−1)B−R−BRPower source of ECMIgnition switch ON9to14V
+B2 (E9−2)−E1(E11−1)B−R−BRPower source of ECMIgnition switch ON9to14V
MREL (E9−8)−E1(E11−1)GR−BREFI relayIgnition switch ON9to14V
IREL (E10−35)−E1(E11−1)V−BRINJ relayIgnition switch ON9to14V
VC (E13−18)−E2 (E13−28)R−W−BRPower source of sensor
(a specific voltage)Ignition switch ON4.5 to 5.5 V
VTA1(E13−21)−E2 (E13−28)L−W−BRThrottle position sensor
(for the engine control)Ignition switch ON, Accelerator ped-
al fully released0.4 to1.0 V
VTA1(E13−21)−E2 (E13−28)L−W−BRThrottle position sensor
(for the engine control)Ignition switch ON, Accelerator ped-
al fully depressed3.2 to 4.8 V
VTA2 (E13−31)−E2 (E13−28)B−R−BR
Throttle position sensor
(for the sensor malfunc-
tion detection)Ignition switch ON, Accelerator ped-
al fully released2.1to 3.1V
VTA2 (E13−31)−E2 (E13−28)B−R−BR
Throttle position sensor
(for the sensor malfunc-
tion detection)Ignition switch ON, Accelerator ped-
al fully depressed4.5 to 5.5 V
VPA (E9−22)−EPA (E9−28)G−Y
Accelerator pedal position
sensor (for the engine
control)Ignition switch ON, Accelerator ped-
al fully released0.5 to1.1V
VPA (E9−22)−EPA (E9−28)G−Y
Accelerator pedal position
sensor (for the engine
control)Ignition switch ON, Accelerator ped-
al fully depressed2.5 to 4.6 V
VPA2 (E9−23)−EPA2 (E9−29)W−Y
Accelerator pedal position
sensor (for the sensor
malfunction detection)Ignition switch ON, Accelerator ped-
al fully released1.5 to 2.9 V
VPA2 (E9−23)−EPA2 (E9−29)W−Y
Accelerator pedal position
sensor (for the sensor
malfunction detection)Ignition switch ON, Accelerator ped-
al fully depressed3.5 to 5.5 V
VCPA (E9−26)−EPA (E9−28)B−Y
Power source of acceler-
ator pedal position sensor
(for VPA)
Ignition switch ON4.5 to 5.5 V

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