2005 TOYOTA AVENSIS Service Repair Manual

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Page 2473 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 190O0±01
19±24
±
STARTING & CHARGING STARTER ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1CD±FTV)
REPLACEMENT
1.DRAIN ENGINE COOLANT(See page 16±44)
2.REMOVE RADIATOR SUPPORT OP

Page 2474 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 190NL±01
A78633
Terminal CTerminal 50
A78634Disconnect
A78635
Disconnect
19±22
± STARTING & CHARGINGSTARTING SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
STARTING SYSTEM (1CD±FTV)
INSPECTIO

Page 2475 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A78637
Terminal 30
Terminal 50
Ammeter
B16200
± STARTING & CHARGINGSTARTING SYSTEM (1CD±FTV)
19±23
AVENSIS REPAIR MANUAL (RM1018E)
(d) Do no±load performance test
(1) Connect the field coil lea

Page 2476 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 190NK±01
A78515
A78516
A77903
(a)
(a)
(b)
(b)
(b)
A77904
(f)
(f)
(e)
(d)
Terminal Cap
19±20
±
STARTING & CHARGING GENERATOR ASSY(1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
GENERATOR ASSY(1

Page 2477 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual A77905
A77906
A77905
A
B
± STARTING & CHARGINGGENERATOR ASSY (1AZ±FE/1AZ±FSE)
19±21
AVENSIS REPAIR MANUAL (RM1018E)
(g) Remove the 2 bolts, and then remove the generator.
(h) Remove the bolt, an

Page 2478 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 190NT±01
A81052
A82936
Type A
Type B
BlueWhite
Red Green DarkClear or
light yellow
B00543
19±18
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
ON±VE

Page 2479 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual B00540
A75980
Disconnect Wire
from Terminal B
Generator
Voltmeter BatteryAmmeter
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FSE)
19±19
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check that it fits proper

B00540
A75980
Disconnect Wire
from Terminal B
Generator
Voltmeter BatteryAmmeter
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FSE)
19±19
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check that it fits properly in the ribbed grooves.
HINT:
Check with your hand to confirm that the belt has not slipped out
of the groove on the bottom of the pulley.
5. VISUALLY CHECK GENERATOR WIRING
(a) Check that the wiring is in good condition.
6. LISTEN FOR ABNORMAL NOISES FROM GENERATOR
(a) Check that there is no abnormal noise from the generator while the engine is running.
7. INSPECT CHARGE WARNING LIGHT CIRCUIT
(a) Turn the ignition switch ON. Check that the charge warning light comes on.
(b) Start the engine and check that the light goes off.
HINT:
If the light does not operate as specified, troubleshoot the charge warning light circuit.
8. INSPECT CHARGING CIRCUIT WITHOUT LOAD
(a) According to the following procedure, connect an amme-
ter and voltmeter as shown in the illustration.
(1) Disconnect the wire from terminal B of the generator
and connect it to the negative (±) lead of the amme-
ter.
(2) Connect the positive (+) lead of the ammeter to ter-
minal B of the generator
(3) Connect the positive (+) lead of the voltmeter to ter-
minal B of the generator.
(4) Ground the negative (±) lead of the voltmeter.
(b) Check the charging circuit.
(1) Keep the engine speed at 2,000 rpm, check the
reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 12.9 to 14.9 V
HINT:
If the voltmeter reading is more than standard voltage, re-
place the voltage regulator.
If the voltmeter reading is less than the standard voltage,
check the voltage regulator and generator as follows:
9. INSPECT CHARGING CIRCUIT WITH LOAD
(a) Keep the engine speed at 2,000 rpm, turn on the high beam headlights and turn the heater blower
switch to the ºHIº position.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
HINT:
If the ammeter reading is less than standard amperage, repair the generator.
If the battery is fully charged, the indication will sometimes be less than standard amperage.

Page 2480 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 190NS±01
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FSE)
19±17
AVENSIS REPAIR MANUAL (RM1018E)
CHARGING SYSTEM (1AZ±FSE)
PRECAUTION
1. Check that the battery cables are connected to the correct

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