2005 TOYOTA AVENSIS Service Repair Manual

Page 3481 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77472
Thrust Direction
Axial Direction
Front
A
B
10 mm
(0.39 in.)
A78295
30.4 mm 
(1.1968 in.)
A36650
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±57
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
14. INSP

Page 3482 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77473Piston Ring4.5 mm
(1.77 in.)
EM2552
A13490
EM0227
A01185
14±58
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
18. INSPECT PISTON RING END GAP
(a) Using a pist

Page 3483 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77474
Piston Bushing
Inside Diameter
Mark
Front Mark
Connecting Rod
Bushing Inside Diameter MarkFront Mark
Z00064
Z00065
A01470
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±59
1AZ±FSE ENGINE REPAIR M

Page 3484 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A13859
A38182
ZF6928
EM6347A15065
14±60
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
22. INSPECT CRANKSHAFT
(a) Using a dial indicator and V±blocks, measure the

Page 3485 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77273
Upper SideBottom Side
{mm} 6 (Ring Pin A) 
5 (Ring Pin B)
A53029
A77274
Plastigage
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±61
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
24. INSTALL RING PIN

Page 3486 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77275Front Mark and Journal Number
A77475
	
10    
A77470
90
Engine FrontPaint 
Mark
A13855
14±62
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(f) Exami

Page 3487 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77276
Mark
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±63
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(o) If using a standard bearing, replace it with one having the
same number as old one. If the numb

Page 3488 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77484
Engine FrontEngine Rear
A77476
Front Side
B
18
9
A (M16)31.5
A
16
20
B (M10)84
Exhaust SideC
A
9 14
27.5
C (M6) 14±64
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (R