2005 TOYOTA AVENSIS Service Repair Manual

Page 3833 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09543
SSTSST
A09541
A09540
Sharp 6 mm
Reamer 14±28
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
16. INSTALL INTAKE VALVE GUIDE BUSH
(a) Using a caliper

Page 3834 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56676
A56677
SST
A56678
Sharp 6 mm
Reamer
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±29
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
17. INSTALL EXHAUST VALVE GUIDE BUSH
(a) Using a caliper ga

Page 3835 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56053
Width
4525
Z03988
45
70
A57105Contacting Width
A09537
14±30
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
(c) Check the valve face and seat acc

Page 3836 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 4525
Z03988
45
65
A57106
A56679
EM2196
A09544
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±31
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
20. REPAIR EXHAUST VALVE SEATS
NOTICE:
Take off a cu

Page 3837 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09550
A09551
A09552
A09546
Plastigage
A09557
14±32
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
23. INSPECT CAMSHAFT
(a) Inspect the circle runout.
(1)

Page 3838 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09547
A09545
A09548
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±33
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
(g) Measure the Plastigage at its widest point.
Standard oil clearance:
0.025 ±

Page 3839 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56680
Intake Side:Cylinder Block Side:
Front Side: Rear Side:
1.5 mm 14±34
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
27. INSTALL TIGHT PLUG
(a) Apply

Page 3840 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56681
Intake Side: Upper Side:
Protrusion Height: 3 mm
11  m m8 mm
12.5 mm8 mmProtrusion Height: 3 mm
A56682
Upper Side:
11  m m Front Side:
16 mm
7 mm
7 mm
Protrusion Height: 11 mm Protrusion Height