2005 TOYOTA AVENSIS Service Repair Manual

Page 3825 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09512
Groove
A56048
A09497
A56046
A09506
Front Mark 
(Arrow)
Front Mark 
(Protrusion)
± ENGINE MECHANICALCYLINDER BLOCK (1CD±FTV)
14±57
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
(c) Install the 2 t

Page 3826 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09508
A56047
Coil Joint
Oil Ring End
A09458
No.1
No.2Code Mark
Code Mark
A09507
Front 
Mark 
(Arrow)No.1 
Compression 
Ring
Oil Ring
No.2 
Compression 
Ring
Coil
14±58
± ENGINE MECHANICALCYLINDER B

Page 3827 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09511
Front Mark 
(Arrow)
Front
Push
A09514
Front Mark 
(Protrusion)
A09493
90
90
A09490
Painted Mark
Front
± ENGINE MECHANICALCYLINDER BLOCK (1CD±FTV)
14±59
1CD±FTV ENGINE REPAIR MANUAL   (RM9

Page 3828 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 140DR±03
A56671
SST
A62594
SST
A09561
A09676
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±23
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
OVERHAUL
1. REMOVE VALVE LIFTER
HINT:
Arrange the valve

Page 3829 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A62595
A56049
Cylinder Block Side
Intake Manifold Side
Exhaust Manifold Side
A09534
14±24
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
6. REMOVE SEMICIRC

Page 3830 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual EM2534
Z00052
A56051
Margin
Thickness
EM2534
Z00052
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±25
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
10. INSPECT INTAKE VALVE
(a) Check the valve overa

Page 3831 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56051
Margin
Thickness
EM0801
A56052
Deviation
EM0281
A09539
14±26
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
(c) Check the valve head margin thicknes

Page 3832 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56674
SST
A56675
SST
± ENGINE MECHANICALCYLINDER HEAD ASSY (1CD±FTV)
14±27
1CD±FTV ENGINE REPAIR MANUAL   (RM927E)
(b) Subtract  the valve stem diameter measurement from the
guide bushing inside