Page 3337 of 5135
750N2±01
B57104
Centering BoltStandard Bolt
B66984
A
B
C
B61457
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
75±33
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Because a centering bolt is used as a luggage compartment
door mounting bolt, the luggage compartment door can not be
adjusted with it on. Substitute a bolt with a washer for the cen-
tering bolt.
1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Check that the clearance is within the standard range.
Standard range:
A4.0 1.5 mm (0.157 0.059 in.)
B5.3 1.5 mm (0.209 0.059 in.)
C7.1 ± 1.5 or + 2.5 mm
(0.280 ± 0.059 or + 0.098 in.)
2. ADJUST LUGGAGE COMPARTMENT DOOR PANEL
SUB±ASSY
(a) Using a clip remover, remove the clips and hinge cover.
(b) Using a clip remover, remove the 11 clips and trim cover.
(c) Adjust the door horizontally and vertically by Loosening
the door bolts.
(d) Tighten the door mounting bolts after the adjustment.
Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)
Page 3338 of 5135
B66994
75±34
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(e) Adjust the striker.
HINT:
Adjust the door lock position by moving the striker so that the
door striker can enter smoothly.
(1) Using a hammer and a brass bar, tap the striker to
adjust it.
(2) Tighten the 2 bolts after the adjustment.
Torque: 11.5 Nm (120 kgfcm, 8 ftlbf)
Page 3339 of 5135
750N1±01
B66985
Luggage Compartment
Door Panel Sub±assy
Luggage Compartment
Outside Garnish
Licence Plate Lamp Assy Luggage Compartment Door Lock Cylinder Assy
Luggage Compartment Trim Hook No. 2
Rear Floor Finish Plate
Luggage Striker Assy
Rope Hook AssyBack Door Trim Cover
Luggage Compartment Floor CarpetLuggage Compartment
Trim Inner RH
Luggage Compartment
Trim Inner LHLuggage Lock Assy
Clip
4.9 (49, 43 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Hinge Cover
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
11.5 (120, 8)
75±32
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR
COMPONENTS
Page 3340 of 5135

750N0±01
BO0020
B66976: Claw : Clip
B66978: Claw
: Clip 75±22
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
1. REMOVE REAR DOOR WINDOW REGULATOR
HANDLE ASSY (W/O POWER WINDOW)
(a) Using a shop rag, remove the snap ring.
(b) Remove the window regulator handle.
2. REMOVE POWER WINDOW REGULATOR SWITCH
ASSY REAR (W/ POWER WINDOW)
(a) Using a screwdriver, disengage the claw and clip, and re-
move the armrest base panel upper together with the
switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.
(c) Disengage the 2 claws and remove the switch from the
armrest base panel upper
3. REMOVE REAR DOOR TRIM BASE LH
(a) Using a screwdriver, disengage the 5 claws and clip, and
remove the trim base.
HINT:
Tape the screwdriver tip before use.
Page 3341 of 5135

B66977: ClipScrew
Protective
TapeProtective
Tape
Bolt
Cushion Rubber
B70121
B68930
Claw A
: Claw 1
2
B66979
Butyl Tape
± ENGINE HOOD/DOORREAR DOOR
75±23
AVENSIS REPAIR MANUAL (RM1018E)
4. REMOVE REAR DOOR TRIM BOARD SUB±ASSY LH
(a) Remove the cushion rubber.
(b) Remove the bolt and 2 screws.
(c) Using a clip remover, remove the 10 clips and the trim
board upward.
HINT:
In order to prevent the door panel from being damaged, cover
the areas indicated by the arrow marks in the illustration with
protective tape.
5. REMOVE REAR DOOR GLASS WEATHERSTRIP
INNER LH
(a) Remove the weatherstrip inner, as shown in the illustra-
tion.
6. REMOVE REAR DOOR INSIDE HANDLE SUB±ASSY
LH
(a) Using a screwdriver, disengage the claw A as indicated.
HINT:
Tape the screwdriver tip before use.
(b) Move the inside handle in the direction indicated by the
arrow mark in the illustration.
(c) Disconnect the 2 cables from the inside handle.
7. REMOVE REAR DOOR SERVICE HOLE COVER
(a) Remove the service hole cover.
NOTICE:
Remove the remaining tape on the door side.
Page 3342 of 5135

B61431
B61450
B65138
12
3
B69209
75±24
±
ENGINE HOOD/DOOR REAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
8.REMOVE REAR SPEAKER ASSY (W/ SPEAKER)
(a)Using a drill of less than ù 4 mm (0.16 in.), drill out the 3 rivet heads and remove the speaker.
NOTICE:
Be sure to gently place the drill perpendicularly to the
rivet to prevent the rivet hole and the drill itself from
being damaged.
Be careful with the cut rivet because it is hot.
(b)Even if the flange is taken off, continue drilling and push out the remaining fragments using the drill.
(c)Using a vacuum cleaner, remove the drilled rivet and dust from the inside of the door.
9.REMOVE REAR SPEAKER ASSY NO.2 (W/ SPEAKER) (See page 67±15)
10.REMOVE REAR DOOR BELT MOULDING ASSY LH (See page 76±24)
11. REMOVE REAR DOOR WINDOW DIVISION BARSUB±ASSY LH
(a) Remove the glass run.
(b) Remove the screw and 2 bolts.
(c) Rotate the division bar by 45 and pull it upwards in the
direction indicated by the arrow marks in the illustration.
Then remove the division bar.
12. REMOVE REAR DOOR QUARTER WINDOW GLASS LH
(a) Remove the quarter glass together with the quarter win-
dow glass weatherstrip in the direction indicated by arrow
marks in the illustration.
(b) Remove the quarter window glass weatherstrip.
Page 3343 of 5135

B66980
B66983
B62438
B57767
± ENGINE HOOD/DOORREAR DOOR
75±25
AVENSIS REPAIR MANUAL (RM1018E)
(c) Remove the door lock link silencer.
13. REMOVE REAR DOOR GLASS SUB±ASSY LH
(a) Carefully pull up the door glass out of the door panel.
HINT:
Insert a shop rag inside the door panel to prevent the glass from being scratched.
14. REMOVE REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) w/ Power window:
Disconnect the window regulator connector.
(b) Remove the 4 bolts and window regulator.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the door window regulator through the service hole.
15. REMOVE REAR DOOR W/MOTOR LOCK ASSY LH
(a) Disconnect the door lock connector.
(b) Using a torx socket wrench (T30), remove the 3 screws
and door lock.
HINT:
Remove the door lock through the service hole.
(c) Remove the door lock wire harness packing.
16. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a torx socket wrench (T30), loosen the screw.
(b) Remove the cover.
HINT:
Remove the cover through the service hole.
17. REMOVE REAR DOOR OUTSIDE HANDLE ASSY LH
(a) Pull and hold the release plate of the handle frame as
shown in the illustration.
Page 3344 of 5135

B56613
(1)
(2)
B68931
Screw
B68928
B68928
Adhesive
75±26
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the handle pushing and pulling it in the direction
indicated by the arrow mark in the illustration.
NOTICE:
If the release plate is not pulled and held when removing
the handle, the release plate will interfere with the handle
and become damaged .
(c) Remove the outside handle pads front and rear.
18. REMOVE REAR DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Using a torx socket wrench (T30), loosen the screw and
remove the frame.
19. REMOVE REAR DOOR CHECK ASSY LH
(a) Remove the 2 nuts, bolt and check.
HINT:
Remove the check through the service hole.
20. REMOVE REAR DOOR WEATHERSTRIP LH
(a) Using a clip remover, disengage the clip and remove the weatherstrip.
HINT:
If the clip is damaged, replace it with a new clip.
21. INSTALL REAR DOOR CHECK ASSY LH
(a) Apply MP grease to the sliding areas of the check.
(b) Install the check to the door panel with the 2 nuts.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(d) Install the check to the body panel with the bolt.
Torque: 30 Nm (306 kgfcm, 22 ftlbf)