2005 TOYOTA AVENSIS Service Repair Manual

Page 3529 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual ABC
D
C80562
C67826
C67827
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
41±41
C250 M/T REPAIR MANUAL   (RM1020E)
(b) Using a micrometer, measure the outer diameter of the in-
put shaft jou

Page 3530 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67828
C67829
C67830
41±42
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
15. INSPECT SYNCHRONIZER RING NO.2 (FOR FOURTH
SYNCHRONIZER RING)
(a) Coat the 4t

Page 3531 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67831
C67843
C67842
C67833
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
41±43
C250 M/T REPAIR MANUAL   (RM1020E)
(c) Using a feeler gauge, measure the clearance between
the synchronizer r

Page 3532 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67823
C67834
C82010
Key Position
For 3rd gear
C80563
SST
C67837
41±44
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
19. INSTALL 3RD GEAR NEEDLE ROLLER BE

Page 3533 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual D30573
Key Position
For 4th gear
C80560
C80564
C80565
SST
C80566
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
41±45
C250 M/T REPAIR MANUAL   (RM1020E)
23. INSTALL SYNCHRONIZER RING NO.2 (F

Page 3534 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C67815
C80558
C67816
C80557
41±46
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
27. INSPECT 3RD GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure

Page 3535 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DE±01
D30519
Input Shaft
Syncronizer Ring No.2 (For 3rd)
Syncromesh Shifting Key No.2
Syncromesh Shifting Key Spring No.2
Syncronizer Ring No.2 (For 4th)
3rd Gear Needle Roller Bearing
3rd Gear
Tr

Page 3536 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DD±01
D30524
C80550
C67601
C67602
41±4
± MANUAL TRANSMISSION/TRANSAXLEMANUAL TRANSAXLE ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
OVERHAUL
1. REMOVE MANUAL TRANSMISSION FILLER PLUG
(a) Remov