2005 TOYOTA AVENSIS fuses

010B7±13
01±22± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO PROCEED WITH TROUBLESHOOTING
HINT:
Carry out troubleshooting in accordance with the procedures on the following page. Here, only the basic
procedures are shown. Details are provided in the Diagnostics Section, showing the most effective methods
for each circuit. Confirm the troubleshooting procedures first for the relevant circuit before beginning trouble-
shooting of that circuit.
1 Vehicle brought to workshop
2 Customer problem analysis
(a) Ask the customer about the conditions and environment when the problem occurred.
3 Symptom confirmation and DTC (and freeze frame data) check
(a) Check the battery positive voltage.
Voltage: 11 ± 14 V (Engine stopped)
(b) Visually check the wire harness, connectors and fuses for open and short, etc.
(c) Warm up the engine to the normal operating temperature.
(d) Confirm the problem symptoms and conditions, and check for DTCs according to the related chart.
OK Go to step 5
NG
4 DTC chart
(a) Check the results obtained in step 3, then confirm the inspection procedures for the system or the part
which should be checked using the DTC chart.
Go to step 6
5 Problem symptoms chart
(a) Check the results obtained in step 3, then confirm the inspection procedures for the system or the part
which should be checked using the problem symptoms table.
6 Circuit inspection or parts inspection
(a) Confirm the circuit for the system or the part which should be checked using the problem symptoms
table or the results obtained in step 4.
7 Repair
(a) Repair the affected system or part in accordance with the instructions in step 6.

Z11554
Seal Lock Adhesive
BE1367
Medium Current Fuse and High Current
Fuse Equal Amperage Rating


V35002
IllustrationSymbol Part Name Abbreviation
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE FUSE
M±FUSE H±FUSE
01±6
±
INTRODUCTION REPAIR INSTRUCTION
AVENSIS REPAIR MANUAL (RM1018E)
(b) JACKING UP AND SUPPORTING VEHICLE (1) Care must be taken when jacking up and supporting the vehicle. Be sure to li\
ft and support thevehicle at the proper locations (See page 01±19).
(c) PRECOATED PARTS(1) Precoated parts such as bolts, nuts, etc., are
coated with a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or caused to move in any way, it must be recoated with
the specified adhesive.
(3) When reusing precoated parts, clean off the old
adhesive and dry the part with compressed air.
Then apply the specified seal lock adhesive to the
bolt, nut or threads.
NOTICE:
Check the torque with the lower limit value of the torque tol-
erance.
(4) Depending on the seal lock agent to be applied,there may be cases where it is necessary to leave
it for a specified time until it hardens.
(d) GASKETS (1) When necessary, use a sealer on gaskets to prevent leaks.
(e) BOLTS, NUTS AND SCREWS (1) Carefully follow all the specifications for tightening torques. Always u\
se a torque wrench.
(f) FUSES(1) When replacing fuses, be sure that a new fuse hasthe correct amperage rating. DO NOT exceed the
rating, or use one with a lower rating.

A76859
Hand±Held Tester
DLC3
05±298
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
(a)Checking the DTCs using the hand±held tester. (1)Connect the hand±held tester to the DLC3.
(2)Turn the ignition switch ON and switch the hand±held tester main switch ON.
(3)Use the hand±held tester to check the DTCs and freeze frame data and note them down (for operat-
ing instructions, see the hand±held tester's instruc-
tion book).
(4)See page 05±309 to confirm the details of the DTCs.
HINT:
In the event that 2 or more DTCs are detected, the CHK ENG
lamp will indicate the smaller number DTC first.
(b) Clearing the DTCs using the hand±held tester. (1) Connect the hand±held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) When operating the hand±held tester to erase thecodes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c) Clearing the DTCs not using the hand±held tester. (1) Disconnect the battery terminal or remove the EFIand THROTTLE fuses from the engine room R/B
No. 1 for more than 60 seconds.
3. DTC CHECK (Check Mode)
HINT:
Hand±held tester only:
Compared to the normal mode, the check mode has more sens-
ing ability to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check (test) mode.
(a) Procedure for check mode using the hand±held tester.
(1) Check the initial conditions

Battery positive voltage 11 V or more.

Throttle valve fully closed.

Transmission in the ºPº or ºNº position.

Air conditioning switched OFF.
(2) Turn the ignition switch OFF.
(3) Connect the hand±held tester to the DLC3.
(4) Turn the ignition switch ON and switch the hand±
held tester main switch ON.

A76900
ON
OFF
0.13 sec.0.13 sec.
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±299
AVENSIS REPAIR MANUAL (RM1018E)
(5) Switch the hand±held tester from the normal mode
to the check (test) mode. The CHK ENG blinks in
0.13 sec. intervals as shown in the illustration.
NOTICE:
If the hand±held tester switches the ECM from the normal
mode to the check mode or vice±versa, or if the ignition
switch is turned from ON to ACC or OFF during the check
mode, the DTC and freeze frame data will be erased.
(6) Start the engine. (The CHK ENG goes off after the
engine start.)
(7) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTC, etc.
(8) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the
DTCs and freeze frame data, etc.
HINT:
Be sure not to turn the ignition switch OFF, because the diagno-
sis system is changed from the check mode to the normal mode
and will result in all of the DTCs and freeze frame data being
erased.
(9) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clearing the DTCs using the hand±held tester.
(1) Connect the hand±held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) When operating the hand±held tester to erase the
codes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c) Clearing the DTCs not using the hand±held tester.
(1) Disconnect the battery terminal or remove the EFI
and THROTTLE fuses from the engine room R/B
No. 1 for more than 60 seconds.

05±326
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
2 PERFORM ACTIVE TEST BY HAND±HELD TESTER(OPERATE OCV)
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and warm it up.
(c) Turn the ignition switch ON and push the hand±held tester main switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / VVT CTRL B1º.
(e) Check the engine speed when operating the OCV by the hand±held tester.
Standard:
Tester operationSpecified condition
OCV is OFFNormal engine speed
OCV is ONRough idle or engine stall
NG Go to step 4
OK
3 CHECK IF DTC OUTPUTS REOCCUR
(a) Clear the DTC.
(1) Operating the hand±held tester to erase the codes, or disconnecting the battery terminal or the
EFI and ETCS fuses for 60 seconds or more.
(b) Start the engine and warm it up.
(c) Drive the vehicle around for 10 minutes or more.
(d) Read output DTC using the hand±held tester.
Standard: No DTC output.
HINT:
*: DTCs P0011 or P0012 is output when a foreign object in engine oil is caught in some part of the system.
These codes will stay registered even if the system returns to normal after a short time. These foreign objects
are then captured by the oil filter, thus eliminating the source of the problem.
OK VVT SYSTEM OK *
NG

05±328
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
9REPLACE CAMSHAFT TIMING GEAR ASSY (See page 14±240)
GO
10CHECK BLOCKAGE(OCV, OIL CHECK VALVE AND OIL HOLE)
NGREPAIR OR REPLACE
OK
11CHECK IF DTC OUTPUTS REOCCUR
(a)Clear the DTC. (1)Operating the hand±held tester to erase the codes, or disconnecting the batter\
y terminal or the
EFI and ETCS fuses for 60 seconds or more.
(b)Start the engine and warm it up.
(c)Drive the vehicle around for 10 minutes or more.
(d)Read output DTC using the hand±held tester.
Standard: No DTC output.
HINT:
*: DTCs P0011 or P0012 is output when a foreign object in engine oil is caught in so\
me part of the system.
These codes will stay registered even if the system returns to normal after a\
short time. These foreign objects
are then captured by the oil filter, thus eliminating the source of the problem.
OKVVT SYSTEM OK
NG
CHECK AND REPLACE ECM (See page 01±32)

A76859
Hand±held
Tester
DLC3
05±530
±
DIAGNOSTICS ECD SYSTEM(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(c)Inspect the battery voltage. Battery voltage: 11 to 14 V
If voltage is below 11V, recharge the battery before proceeding.
(d)Check the CHK ENG.
(1)The CHK ENG lamp comes on when the ignitionswitch is turned ON and the engine is not running.
HINT:
If the CHK ENG is not illuminate, troubleshoot the combination
meter.
(2)When the engine is started, the CHK ENG shouldgo off. If the lamp remains on, it means that the diag-
nosis system has detected a malfunction or ab-
normality in the system.
2.DTC CHECK (Normal Mode):
NOTICE:
Hand±held tester only:
When the diagnosis system is switched from the normal
mode to the check mode, it erases all DTCs and freeze
frame data recorded in the normal mode. So before switch-
ing modes, always check the DTCs and freeze frame data,
and then write them down.
(a)Checking DTCs using the hand±held tester. (1)Connect the hand±held tester to the DLC3.
(2)Turn the ignition switch ON and switch the hand±held tester main switch ON.
(3)Use the hand±held tester to check the DTCs and freeze frame data and then write them down. If you
need help with the hand±held tester, refer to the
hand±held tester's instruction book).
(4)See page 05±544 to confirm the details of the
DTCs.
(b) Clearing the DTCs using the hand±held tester: (1) Connect the hand±held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) When operating the hand±held tester to erase thecodes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c) Clearing the DTCs not using the hand±held tester:
(1) Disconnect the battery terminal or remove the EFIand ETCS fuses from the engine room R/B for more
than 60 seconds.

05±532
± DIAGNOSTICSECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(c) Clearing the DTCs not using the hand±held tester:
(1) Disconnect the battery terminal or remove the EFI
and ETCS fuses from the engine room R/B for more
than 60 seconds.
4. FAIL±SAFE CHART
If any of the following codes are recorded, the ECM enters the fail±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0087VTA is fixed at 10 %Ignition switch OFF
P0088VTA is fixed at 10 %Ignition switch OFF
P0093After fail safe driving control is performed for 1 minute, en-
gine stallsIgnition switch OFF
P0095
P0097
P0098
Intake air temp. is fixed at 145
C (293
F)Return to normal condition
P0105
P0107
P0108
Turbo pressure is set at fixed valueReturn to normal condition
P0115
P0117
P0118
When fuel temp. sensor operates normal and intake air
temp. is less than 15
C (59
F), value of fuel temp. sensor
is substituted
When fuel temp. sensor operates normal and intake air
temp. is more than 20
C (68
F), value is fixed at 120
C
(248
F)
When the fuel temp. sensor is abnormal, value is fixed at
40
C (104
F)
Return to normal condition
P0168Output limitReturn to normal condition
P0180
P0182
P0183
Fuel temp. is fixed at 40
C (104
F)Return to normal condition
P0190
P0191
P0192
P0193
VTA is fixed at 10 %Ignition switch OFF
P0200VTA is fixed at 25 %Ignition switch OFF
P0335Output limitReturn to normal condition
P0488VTA is fixed at 25 %Ignition switch OFF
P0500Vehicle speed is fixed at 0 km/h (0 mph)Vehicle speed less than 10 km/h (6 mph)
P1229VTA is fixed at 10 %Ignition switch OFF
P1271VTA is fixed at 25 %Ignition switch OFF
P1272VTA is fixed at 25 %Ignition switch OFF
P2120
P2122
P2123
P2125
P2127
P2128
P2138
Output limitIgnition switch OFF
5. CHECK FOR INTERMITTENT PROBLEMS
Hand±held tester only:
By putting the vehicle's ECM in the check mode, the 1 trip detection logic is possible instead of the 2 trip
detection logic, and the sensitivity to detect faults is increased. This makes it easier to detect intermittent
problems.
(a) Clear the DTCs (See step 2).
(b) Set the check mode (See step 3).