2005 TOYOTA AVENSIS luggage

022K8±01
± PREPARATIONENGINE HOOD/DOOR
02±61
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
PREPARATION
SST
09812±00010Door Hinge Set Bolt WrenchFRONT DOOR
09812±00020Door Hinge Set Bolt WrenchFRONT DOOR
Recomended Tools
09042±00010Torx Socket T30FRONT DOOR
REAR DOOR
09042±00020Torx Socket T40FRONT DOOR
REAR DOOR
LUGGAGE COMPARTMENT DOOR
BACK DOOR(LIFTBACK MODELS)
BACK DOOR(WAGON MODELS)
09050±00032Air DrillFRONT DOOR
09050±20010Air RiveterFRONT DOOR
SSM
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentFRONT DOOR
REAR DOOR
Equipment
Brass bar
Clip remover
Hand riveter
Hammer
Plastic±faced hammer
TapeTo avoid surface damage
Torque wrench

031GG±01
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in.lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf

05C85±01
POWER DOOR LOCK CONTROL SYSTEM Check Sheet
Inspector 's name:
Customer 's Name
Date Vehicle
Brought inOdometer Reading / /
Weather Conditions
When Problem
Occurred Frequency Problem OccursWeather
Outdoor temperature
/ /
 Constant  Sometimes ( Times per day, month)
 Once only
Malfunction in Door Lock/Unlock
Operation Using Door Lock Con-
trol SwitchDriver side door lock control
switch
 Others
Date Problem First Occurred
 Fine  Cloudy  Rainy  Snowy
 Various/Others
 Hot  Warm  Cool
 Cold (Approx.
C (
F))
Problem Symptoms
 Driver side door
 Passenger side door
 Rear left door
 Rear right door
 Luggage door
 Back door
Malfunction in Door Lock/Unlock
Operation Using KeyDriver side door key lock and
unlock control switch Driver side door
 Passenger side door
 Rear left door
 Rear right door
 Luggage door
 Back door
 Malfunction in Key Lock±in Prevention Function  

km
miles
 w/ Double Lock:
Malfunction in Double Locking Function System
VIN
Production Date
Licence No.
± DIAGNOSTICSPOWER DOOR LOCK CONTROL SYSTEM
05±1535
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

B66771
KSW
W±B8 U1
Unlock Warning Switch Assy
W±B
IP5
+B GROUND 1
W±R W±B
2
1Instrument Panel J/B Assy
PRG
RDA 16
2PRG
RDA D6
Door Control Receiver
7Integration
Relay
IC2 I14 3 G±Y
L±W 16
7
To
Battery
DA Y
IO*
1
6 8
Center
J/BIC2 G±Y
L±W
CA CD
AJ16
J/C LHD Models
19 I14
A W±B
IL*
2*1: Gasoline Engine
*2: 1CD±FTV
± DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM
05±1575
AVENSIS REPAIR MANUAL (RM1018E)
ONLY WIRELESS CONTROL FUNCTION DOES NOT OPERATE
(PREPARE NEW OR NORMAL TRANSMITTER OF THE SAME
TYPE VEHICLE)
CIRCUIT DESCRIPTION
The door control receiver receives a signal from the transmitter and sends this signal to the integration relay.
Then, the integration relay controls door operation by sending a door LOCK/UNLOCK signal and a luggage
door (back door) unlock signal to each door lock motor.
WIRING DIAGRAM
05BNB±01

Room Lamp Output
Normal wave of UNLOCK switchUnmatching recognition code
No diagnosis outputs ON
OFF
T1: 0.25 sec. Wave is being received ON
OFF
OFF T1 T1 T1 T2 Normal wave of LOCK switch
ON
OFF
T1 T2
Normal wave of luggage door (back door)
unlock switch
ON
OFF
T2
T2
T2: 0.5 sec. Room Lamp Output
Room Lamp OutputRoom Lamp Output
Room Lamp Output
± DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM
05±1579
AVENSIS REPAIR MANUAL (RM1018E)
6 CHECK BY SELF±DIAGNOSTIC MODE
(a) Inspect the diagnosis outputs when the door control transmitter switch is held down (The diagnosis
outputs can be checked with the outputs of the room lamp).
HINT:

In the case of a reception of the normal wave of the door LOCK, UNLOCK switch or luggage door (back
door) unlock switch (room lamp blinking), go to step A.

In the case of an unmatching recognition code (room lamp ON), go to step B.

In the case of no diagnosis outputs (room lamp OFF), go to step C.
A REPLACE INSTRUMENT PANEL JUNCTION
BLOCK ASSY
C Go to step 8
B

± DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM
05±1573
AVENSIS REPAIR MANUAL (RM1018E)
(a) Disconnect the DA, DB, DM and DN J/B connectors.
(b) Disconnect the I14 relay connector.
(c) Check the voltage and resistance between each terminal of the wire harness side connectors and the
body ground.
Standard:
Symbols (Terminal No.)Wiring ColorConditionSpecified Condition
KSW (DA±8) ±
Body groundY ± Body groundNo key in ignition key cylinder  Key inserted10 k
or higher 
Below 1

E (DA±9) ± Body groundW±B ± Body groundConstantBelow 1

B (DB±16) ± Body groundW±R ± Body groundConstant10 to 14 V
B (DN±1) ± Body ground*1B±G ± Body ground
*2B±L ± Body groundConstant10 to 14 V
DCTY (DB13) ±
Body groundR ± Body groundDriver side door CLOSED  OPEN10 k
or higher 
Below 1

PCTY (DC±9) ±
Body groundR ± Body groundPassenger side door CLOSED  OPEN10 k
or higher 
Below 1

RCTY (DM±12) ±
Body groundW±G ± Body groundRear door LH CLOSED  OPEN10 k
or higher 
Below 1

RCTY (DM±13) ±
Body groundW±G ± Body groundRear door RH CLOSED  OPEN10 k
or higher 
Below 1

*3LCTY (I14±1) ±
Body groundR±Y ± Body groundLuggage compartment door CLOSED  OPEN10 k
or higher 
Below 1

*4BDCY (I14±12) ±
Body groundR±Y ± Body groundBack door CLOSED  OPEN10 k
or higher 
Below 1

HINT:
*
1: Gasoline *2: 1CD±FTV *3: Sedan *4: Liftback, Wagon
If the result is not as specified, there may be a malfunction on the wire harness side.
(d) Reconnect the DA, DB, DM and DN J/B connectors.
(e) Reconnect the I14 relay connector.
(f) Check the voltage between each terminal of the connectors and the body ground.
Standard:
Symbols (Terminal No.)Wiring ColorConditionSpecified Condition
RDA (I14±7) ±
Body groundL±W ± Body groundNo key in ignition key cylinder, all doors closed and
transmitter switch OFF  ONBelow 1 V 
Approx. 6 to 7 V 
Below 1 V
FRLY (I14±15) ±
Body groundLG ± Body groundAnswer±back OFF  Answer±back ONBelow 1 V 
Pulse generation
ACC (DH±3) ±
Body groundG ± Body groundIgnition switch ON10 to 14 V
If the result is not as specified, the J/B assy (integration relay) may have a malfunction.

B66777
Front Door w/ Motor
Lock Assy LH
Front Door Courtesy
Lamp Switch
Rear Door w/ Motor
Lock Assy LH
Rear Door Courtesy
Lamp SwitchFront Door Courtesy
Lamp Switch
Rear Door w/ Motor
Lock Assy RH
Rear Door Courtesy
Lamp Switch Front Door w/ Motor
Lock Assy RH
w/ Motor Luggage Compartment
Door Lock Assy (Luggage
Compartment Door Lock)
Sedan
Wagon Liftback
w/ Motor Back Door Lock Assy
(Back Door Lock Assy)
w/ Motor Back Door Lock Assy
(Back Door Lock Assy)
± DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM
05±1571
AVENSIS REPAIR MANUAL (RM1018E)

± DIAGNOSTICSPOWER DOOR LOCK CONTROL SYSTEM
05±1543
AVENSIS REPAIR MANUAL (RM1018E)
(a) Disconnect the DA, DB, DC, DM, DN and I14 J/B connectors.
(b) Check the voltage or continuity between each terminal of the wire harness side connectors and the
body ground.
Standard:
Symbols (Terminal No.)Wiring ColorConditionSpecified Condition
KSW (DA±8) ±
Body groundY ± Body groundNo key in ignition key cylinder
Key insertedNo continuity
Continuity
E (DA±9) ±
Body groundW±B ± Body groundConstantContinuity
B (DB±16) ±
Body groundW±R ± Body groundConstant
10 to 14 VB (DN±1) ± *1
B±G ± Body groundConstant
10 to 14 VB (DN 1)
Body ground
*2
B±L ± Body groundConstant
L1 (DA±29) ±
Body GroundBR±W ± Body groundDoor control switch (Master switch) OFF
LOCK
UL1 (DA±13) ±
Body GroundG±W ± Body groundDoor control switch (Master switch) OFF
UNLOCK
L2 (I14±4) ± *3
L±Y ± Body groundDriver door key cylinder OFF
LOCKL2 (I14 4)
Body Ground
*4
L±R ± Body groundDriver door key cylinder OFF
LOCKNo continuity
Continuity
UL2 (I14±5) ±
Body GroundL ± Body groundDriver door key cylinder OFF
UNLOCK
yy
*3 BDSU (I14±10) ±
Body GroundL±B ± Body ground
*3 Luggage component door opener switch
FREE
PUSHED
*
4 Back door opener switch FREE
PUSHED
DCTY (DB±13) ±
Body GroundR ± Body groundDriver door CLOSED
OPEN
PCTY (DC±9) ±
Body GroundR ± Body groundPassenger door CLOSED
OPEN
RCTY (DM±12) ±
Body GroundW±G ± Body groundRear left door CLOSED
OPEN
10 k
or higher
Below 1
RCTY (DM±13) ±
Body GroundW±G ± Body groundRear right door CLOSED
OPEN
10 k
or higher
Below 1

*3 LGCY (I14±1) ±
Body GroundR±Y ± Body groundLuggage door CLOSED
OPEN
*4 BDCY (I14±12) ±
Body GroundR±Y ± Body groundBack door CLOSED
OPEN
HINT:
*
1: Gasoline *2: 1CD±FTV engine *3: Sedan *4: Liftback and Wagon
If the result is not as specified, there may be a malfunction on the wire harness side.