2005 TOYOTA AVENSIS wiring

D25088
Same terminal as
a male terminal
D20024
WRONG
CORRECT
D01557
WRONG
Z17004
C
SensorOPEN
1
2B
1
21
21
2A
Fig. 1
ECU
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±33
AVENSIS REPAIR MANUAL (RM1018E)
(3) Checking of the contact pressure of the terminal:
Prepare a spare male terminal.
Insert it into a female terminal, check the engaged
condition and sliding resistance.
(d) REPAIR METHOD OF CONNECTOR TERMINAL
(1) If there is on the contact point, clean the contact
point using an air gun or shop rag. However, never
polish the contact point using sand paper as the
platings may come off.
(2) In case of abnormal contact pressure, replace the
female terminal. However, if a male terminal is gold±
plated (gold color), use gold±plated female terminal
and if it is silver±plated (silver color), use silver±
plated female terminal.
(e) HANDLING OF WIRE HARNESS
(1) When removing the wire harness, check the posi-
tioning of the wiring and clamping before starting
work in order to be able to restore it correctly.
(2) Never twist, pull or loosen the wire harness more
than necessary.
(3) Never allow the wire harness to come into contact
with a high±temperature, rotating, moving, vibrating
or sharp (edge of the panel, tip of the screw, etc.)
part.
(4) When installing parts, never let the wire harness be
interfered with.
(5) Never cut or break the cover of the wire harness. If
one is cut or broken, replace it or securely repair it
with electrical tape.
2. CHECK OPEN CIRCUIT
(a) For the open circuit in the wire harness in Fig. 1, perform
a continuity check in step (b) or a voltage check in step (c)
to locate the section.

SFI
SFISFI
SFISFI
SFI
D25842

Circuit Description
The major role and, operation of the circuit
and its component parts are explained.

Diagnostic Trouble Code No. and Detection Item

Indicates the diagnostic trouble codes, diagnostic
trouble code settings and suspect areas for a
problem.
Wiring Diagram
This shows a wiring diagram of the circuit.
Use this diagram together with ELECTRICAL
WIRING DIAGRAM to thoroughly understand the
circuit.
Wire colors are indicated by an alphabetical code.
B = Black, L = Blue, R = Red, BR = Brown,
LG = Light Green, V = Violet, G = Green,
O = Orange, W = White, GR = Gray, P = Pink,
Y = Yellow, SB = Sky Blue
The first letter indicates the basic wire color and
the second letter indicates the color of the stripe.
Inspection Procedures
Use the inspection procedures to determine
if the circuit is normal or abnormal. If it is ab-
normal, use it to determine whether the prob-
lem is located in the sensors, actuators, wire
harness or ECU.

Indicates the condition of the connector of the ECU
during the check.


Connections of tester are
indicated by (+), (±) after
terminals name.
Connector being checked
is connected.Connector being checked
is disconnected.
For inspection of connector
with body ground, there is
nothing about the body
ground written down.
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±31
AVENSIS REPAIR MANUAL (RM1018E)
CIRCUIT INSPECTION
How to read and use each page is shown below.

D25081
Spring Type Clamp
Clamp Track
D20025
CG
DLC3
TS
D30964
± INTRODUCTIONREPAIR INSTRUCTION
01±17
AVENSIS REPAIR MANUAL (RM1018E)
6. HANDLING OF HOSE CLAMPS
(a) Before removing the hose, check the depth of the insert-
ing portion and the clamp position to restore it surely.
(b) Change a deformed or dented clamp for a new one.
(c) In case of reusing a hose, attach the clamp on the clamp
track portion of the hose.
(d) For a spring type clamp, adjust it by adding force to the
arrow mark direction after the installation.
7. FOR VEHICLES EQUIPPED WITH MOBILE COMMU-
NICATION SYSTEMS
(a) Install the antenna as far away from the ECU and sensors
of the vehicle electronic systems as possible.
(b) Install an antenna feeder at least 20 cm (7.87 in.) away
from the ECU and sensors of the vehicle electronic sys-
tems. For details of the ECU and sensors locations, refer
to the section on applicable components.
(c) Prevent the antenna feeder from getting entangled with
the other wiring, and keep the antenna feeder separate
from other wiring as much as possible.
(d) Check that the antenna and feeder are correctly adjusted.
(e) Do not install any high±powered mobile communication
system.
8. FOR VEHICLES EQUIPPED WITH TRACTION CONTROL (TRC) SYSTEM
(a) NOTICES WHEN USING 2±WHEEL DRUM TESTER
(1) When using a 2±wheel drum tester such as a speedometer tester, a combination tester of
speedometer and brake, chassis dynamometer or else, always turn the TRC system off via the
TRC OFF switch before measurement.
NOTICE:
TRC system OFF condition can be confirmed by the indication, ºTRC OFFº, of the warning light in
the combination meter.
9. FOR VEHICLES EQUIPPED WITH VEHICLE SKID
CONTROL (VSC) SYSTEM
(a) NOTICES WHEN USING DRUM TESTER
(1) When using a drum tester, be sure to start the en-
gine with the ignition OFF, and connect SST to the
terminals TS and CG of the DLC3 before measure-
ment in order to prohibit the VSC operation.
SST 09843±18040

±
SERVICE SPECIFICATIONS ENGINE MECHANICAL
03±19
AVENSIS REPAIR MANUAL (RM1018E)Part Tightened
ft
lbf
kgf
cm
N
m
Camshaft timing sprocket x Camshaft5455140
Camshaft bearing cap No. 1 x Cylinder head3030122
Camshaft bearing cap No. 2 x Cylinder head3030122
Camshaft bearing cap No. 3 x Cylinder head9.09280 in.
lbf
Chain tensioner assy No. 1 x Timing chain cover9.09280 in.
lbf
Chain tensioner plate x Stiffening crankcase assy121229
Oil pump drive sprocket x Oil pump3030122
Chain vibration damper No. 1 x Cylinder head9.09280 in.
lbf
Chain vibration damper No. 1 x Cylinder block9.09280 in.
lbf
Timing chain guide x Cylinder block9.09280 in.
lbf
Chain tensioner slipper x Cylinder block1919414
Timing chain cover (See page 14±222)Bolt A
Bolt B
Bolt C Nut9.021
43
9.092
214
438 9280 in.
lbf
15
32
80 in.
lbf
Oil pan x Stiffening crankcase assy9.09280 in.
lbf
Oil pan drain plug x Oil pan2525518
Crankshaft pulley x Crankshaft1701,733125
Cylinder head cover x Cylinder head Bolt A
Bolt B
Bolt C11
14
2111 2
143
2148.0 10
15
1CD±FTV:
Part TightenedN
mkgf
cmft
lbf
Idle pulley set nut3839028
Air tube No. 1 x Air tube No. 22525518
Air tube No. 1 x Intake air connector2525518
Air tube No. 1 x Cylinder head sub±assy2525518
Air tube No. 1 x Engine mounting bracket FR2525518
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.
lbf
Engine cover No. 1 x Intake manifold8.08271 in.
lbf
Front wheel1031,05076
Drain plug (Manual transaxle)4950036
Engine hanger No.1 x Cylinder head3737727
Engine hanger No.2 x Cylinder head3737727
Engine hanger No. 1 UPR x Engine hanger No. 13737727
Engine coolant temperature sensor x Cylinder head2020415
Crankshaft position sensor x Oil pump assy8.89078 in.
lbf
Camshaft position sensor x Camshaft oil seal retainer8.89078 in.
lbf
Fuel filler to injection pump fuel pipe x Cylinder block M6 and Nut
M88.82190
20978 in.
lbf
15
Oil cooler pipe x Cylinder block5960043
Compressor mounting bracket x Cylinder block4242831
Injection pump x Water pump2121415
Oil level gage guide x Cylinder block1818413
Timing belt No.3 cover x Cylinder head7.47565 in.
lbf
Intake manifold x Cylinder head2121415
Wiring harness clamp bracket x Intake manifold3.9 to 6.940 to 7035 to 61 in.
lbf
Power steering idle pulley bracket x Cylinder head Bolt A
Bolt B72
39734
39853
29
Intake manifold insulator No. 1 x Intake manifold5.05144 in.
lbf

A79052
A6
Mass Air Flow MeterECM
1
3 EVG
VG
L±Y
G
2
B±R 12
EA1 32
E12
24
E12
B±R
From
Terminal 2 of
EFI No.1 Fuse
(See Page 05±124)
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±25
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ VALUE OF HAND±HELD TESTER(MASS AIR FLOW RATE)
(a)Connect the hand±held tester to the DLC3.
(b)Start the engine.
(c)Read air flow rate on the hand±held tester.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / MAFº and read its value displayed on the hand±held tester.
Result:
Air flow rate (gm/sec)Proceed to
0.0A
271.0 or moreB
1 less than Mass Air Flow Rate less than 270.0 or more (*1)C
*1: The value must be changed when the throttle valve is opend or closed.
BGo to step 6
CCHECK FOR INTERMITTENT PROBLEMS(See Page 05±5)
A

05C67±01
A66714
E13E12E10E9
05±20
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
TERMINALS OF ECM
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
BATT (E9 ± 3) ± E1 (E12 ± 7)B±Y ± BRAlways8 to 14
FC (E9 ± 10) ± E1 (E12 ± 7)G±Y ±BRIG switch ON8 to 14
FC (E9 ± 10) ± E1 (E12 ± 7)G±Y ±BRIdlingBelow 1.5
W (E9 ± 11) ± E1 (E12 ± 7)W ±BRIdling8 to 14
W (E9 ± 11) ± E1 (E12 ± 7)W ±BRIG switch ONBelow 3.5
+B (E9 ± 1) ± E1 (E12 ± 7)B±R ±BRIG switch ON8 to 14
STP (E10 ± 19) ± E1 (E12 ± 7)G±W ±BRIG switch ON, brake pedal depressed8 to 14
STP (E10 ± 19) ± E1 (E12 ± 7)G±W ±BRIG switch ON, brake pedal releasedBelow 1.5
F/PS (E9 ± 14) ± E1 (E12 ± 7)LG±B ±BRIG switch ONPulse generation
STA (E12 ± 9) ± E1 (E12 ± 7)B±Y ±BRCranking5.5 or more
HT1B (E10 ± 4) ± E03 (E12 ± 5)P ±W±BIdlingBelow 3.0
HT1B (E10 ± 4) ± E03 (E12 ± 5)P ±W±BIG switch ON9 to 14
EMPS (E12 ± 29) ± E1 (E12 ± 7)GR ±BRIG switch ON8 to 14
SPD (E10 ± 17) ± E1 (E12 ± 7)V±W ±BRIG switch ON, rotate driving wheel slowlyPulse generation
(See page 05±98)
OX1B (E12 ± 21) ± E2 (E13 ± 28)B ±BRMaintain engine speed at 2,500 rpm for 2 min. after warning upPulse generation
(See page 05±91)
TACH (E9 ± 5) ± E1 (E12 ± 7)GR±R ±BRIdlingPulse generation
VC (E13 ± 18) ± E2 (E13 ± 28)R±W ±BRIG switch ON4.5 to 5.5
HT1A (E12 ± 4) ± E03 (E12 ± 5)Y ±W±BIdlingBelow 3.0
HT1A (E12 ± 4) ± E03 (E12 ± 5)Y ±W±BIG switch ON9 to 14
EVP1 (E13 ± 12) ± E01 (E13 ± 7)W±G ±W±BIG switch ON8 to 14
VG (E12 ± 24) ± EVG (E12 ± 32)G ±L±YIdling, A/C switch OFF1.1 to 1.5
OX1A (E12 ± 23) ± E2 (E13 ± 28)B ±BRMaintain engine speed at 2,500 rpm for 2 min. after warning upPulse generation
(See page 05±91)
THW (E13 ± 19) ± E2 (E13 ± 28)B±W ± BRIdling, Engine coolant temp. at 80
C (176
F)0.2 to 1.0
G2 (E13 ± 26)
± NE± (E13 ± 34)W ± RIdlingPulse generation
(See page 05±84)
NE+ (E13 ± 27) ± NE± (E13 ± 34)G ± RIdlingPulse generation
(See page 05±84)
THA (E13 ± 20) ± E2 (E13 ± 28)G±R ± BRIdling, intake air temp. at 20
C (68
F)0.5 to 3.4

A12490
Injector Signal Waveform
20 V/
Division
GND GND(Magnification)
20 V/
Division
50 m sec. / Division (Idling) 1 m sec. / Division (Idling)
Infection duration
A79071
From
Terminal 3
of IG2 Relay
(See Page 05±124)
R±BR±B
1
2
I5 Injector No. 1
B±RE131
#10
R±B 1
2
I6 Injector No. 2
YE132
#20
R±B 1 2
I7 Injector No. 3
WE133
#30
R±B 1 2
I8 Injector No. 4
BE134
#40 ECM
R±B
EA1
8
05±74
±
DIAGNOSTICS SFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Reference: Inspection using an oscilloscope for injector signal waveform. (1) With the engine idling, check the waveforms between terminals #1 ± #4 and E1 of the ECM con-nector.
HINT:
The correct waveforms are shown below.
WIRING DIAGRAM

±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±67
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0171SYSTEM TOO LEAN (FUEL TRIM) (BANK 1)
DTCP0172SYSTEM TOO RICH (FUEL TRIM) (BANK 1)
CIRCUIT DESCRIPTION
Fuel trim refers to the feedback compensation value compared against the basic injection time. Fuel trim
includes short±term fuel trim and long±term fuel trim.
Short±term fuel trim is the short±term fuel compensation used to maintain the a\
ir±fuel ratio at stoichiometric
air±fuel ratio. The signal from the heated oxygen sensor indicates whether the a\
ir±fuel ratio is RICH or LEAN
compared to the stoichiometric air±fuel ratio, This variance triggers a reduc\
tion in fuel volume if the air±fuel
ratio is rich, and an increase in the fuel volume if it is lean.
Long±term fuel trim is overall fuel compensation carried out long±term to comp\
ensate for a continual devi-
ation of the short±term fuel trim from the central value, due to indi\
vidual engine differences, wear over time
and changes in the operating environment.
If both the short±term fuel trim and long±term fuel trim are LEAN or RICH beyond a certain value, it is de\
-
tected as a malfunction and the CHK ENG is illuminated.
DTC No.DTC Detecting ConditionTrouble Area
P0171
When air fuel ratio feedback is stable after warming up engine,
fuel trim is considerably in error on LEAN side
(2 trip detection logic)

Air induction system

Injector blockage

PCV hose

Mass air flow meter

Engine coolant temperature sensor

Fuel pressure

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

ECM
P0172
When air fuel ratio feedback is stable after warming up engine,
fuel trim is considerably in error on RICH side
(2 trip detection logic)

Injector leak, blockage

Mass air flow meter

Engine coolant temperature sensor

Ignition system

Fuel pressure

Open or short in heated oxygen sensor circuit

Gas leakage in exhaust system

Heated oxygen sensor

ECM
HINT:
If the total of the short±term fuel trim value and long±term fuel \
trim value is within
25 %, the system is func-
tioning normally.
WIRING DIAGRAM
Refer to DTC P0125 on page 05±45.
05B3Y±02