2005 TOYOTA AVENSIS Service Repair Manual

Page 3521 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68241
C68014
C68013
C68012
C68310
41±54
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
24. INSTALL REVERSE GEAR
(a) Coat the reverse gear with gear oil,

Page 3522 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68311
C80547
SST
C68244
C68246
D30552
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
41±55
C250 M/T REPAIR MANUAL   (RM1020E)
29. INSTALL SYNCHRONIZER RING NO.1 (FOR FIRST
SYNCHRONIZER RIN

Page 3523 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68248
C80548
SST
C68005
C82013
SST
C82014
SST
41±56
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
33. INSTALL 2ND GEAR
(a) Coat the 2nd gear with gear o

Page 3524 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C68254
C68309
C68312
C80538
± MANUAL TRANSMISSION/TRANSAXLEOUTPUT SHAFT ASSY (C250)
41±57
C250 M/T REPAIR MANUAL   (RM1020E)
38. INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure

Page 3525 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DG±01
D30520
Apply MP grease
1st Gear Thrust Washer Pin Or Ball
Output Shaft
1st Gear Needle Roller Bearing
1st Gear Thrust Washer
1st Gear
Reverse Gear
Synchronizer Ring No.1 (For 1st)
Synchromes

Page 3526 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 410DF±01
C80557
C67816
C80558
C67815
41±38
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
OVERHAUL
1. INSPECT 4TH GEAR THRUST CLEARANCE
(a) Using a feeler

Page 3527 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual C80559
Q04983
SST
C80560
C80561
C67821
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
41±39
C250 M/T REPAIR MANUAL   (RM1020E)
5. REMOVE 4TH GEAR
(a) Using 2 screwdrivers and a hammer, remov

Page 3528 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual CM0064
SST
C68515
C67823
C67832
CM0013
41±40
± MANUAL TRANSMISSION/TRANSAXLEINPUT SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL   (RM1020E)
(b) Using SST and a press, remove the transmission clutch
hub N