2005 TOYOTA AVENSIS Service Repair Manual

Page 3473 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A82635
A81555
± STARTING & CHARGINGSTARTER ASSY
19±7
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(d) Install the repair service starter kit with the 3 nuts.
Torque: 2.3 Nm (24 kgfcm, 21 in.lbf)
(e)

Page 3474 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 170FM±01
A77229
A77233
A77230
Mark
A77231
17±2
± LUBRICATIONOIL PUMP ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
OVERHAUL
1. REMOVE OIL PUMP RELIEF VALVE PLUG
(a) Using a 27 mm socket wrench, re

Page 3475 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77232
A38022
A77234
Marks
± LUBRICATIONOIL PUMP ASSY
17±3
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
8. INSPECT ROTOR BODY CLEARANCE
(a) Using a feeler gauge, measure the clearance between
the drive

Page 3476 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 17±4
± LUBRICATIONOIL PUMP ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
14. INSTALL OIL PUMP RELIEF VALVE SPRING
15. INSTALL OIL PUMP RELIEF VALVE PLUG
(a) Using a 27 mm socket wrench, install the

Page 3477 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual 141BU±01
A13845
A77271
Plastigage
A77272
Front Mark
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±53
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
OVERHAUL
1. INSPECT CONNECTING ROD THRUST CLEARANCE
(a) Us

Page 3478 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77470
90
Engine FrontPaint 
Mark
A38162
A77471
Mark 
1, 2 or 3
Mark 
1, 2 or 3
A13469
14±54
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
(i) Place the front mar

Page 3479 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A14289
A13861
A01178
A01179
A13851
± ENGINE MECHANICALCYLINDER BLOCK ASSY
14±55
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
5. REMOVE PISTON RING SET
(a) Using a piston ring expander, remove the 2 com

Page 3480 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A77475
1
2 3
45
6 7
89
10
A38165
14±56
± ENGINE MECHANICALCYLINDER BLOCK ASSY
1AZ±FSE ENGINE REPAIR MANUAL   (RM1019E)
8. REMOVE CRANKSHAFT
(a) Using several steps, loosen and remove the 10 bearing