Page 3145 of 5135
E65848
E65849
E65850
E65850
66±14
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE WINDSHIELD WIPER MOTOR ASSY
(a) Using a screwdriver, disengage the meshing of 2 rods at
the crank arm pivot of the windshield wiper motor assy.
(b) Remove the 2 torx bolts and the windshield wiper motor
assy.
7. INSTALL WINDSHIELD WIPER MOTOR ASSY
(a) Apply MP grease to the crank arm pivot of the windshield
wiper motor assy.
(b) Install the windshield wiper motor assy to the windshield
wiper link assy with the 2 torx bolts.
Torque: 7.5 Nm (76 kgfcm, 66 in.lbf)
Page 3146 of 5135
I35259
E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I3445517.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±15
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Install the meshing of the rubber pin.
(b) Install the windshield wiper motor & link assy with the 2
bolts.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
(c) Connect the connector.
9. INSTALL FR WIPER ARM LH
(a) Operate the wiper, and stop the windshield wiper motor
assy to the automatic stop position.
(b) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(c) Clean the wiper pivot serration with a wire brush.
(d) Install the front wiper arm LH with the nut to the position
shown in the illustration.
Torque: 21 Nm (210 kgfcm, 15 ftlbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
Page 3147 of 5135
I34456
17.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
66±16
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL FR WIPER ARM RH
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the wiper pivot serration with a wire brush.
(c) Install the front wiper arm RH with the nut to the position
shown in the illustration.
Torque: 21 Nm (210 kgfcm, 15 ftlbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
(d) Operate the wiper while running the water or the washer
fluid over the window, and check the wiping condition and
that the front wiper does not hit against the vehicle body.
Page 3148 of 5135
69067±02
B67410
± COMMUNICATION SYSTEMHIGH PITCHED HORN ASSY
69±5
AVENSIS REPAIR MANUAL (RM1018E)
HIGH PITCHED HORN ASSY
REPLACEMENT
1. REMOVE HIGH PITCHED HORN ASSY
(a) Disconnect the connector.
(b) Remove the bolt and horn.
2. INSTALL HIGH PITCHED HORN ASSY
(a) Place the stay onto the baffle part in the radiator support
upper, and then install the horn with the bolt.
Torque: 20 Nm (204 kgfcm, 15 ftlbf)
(b) Connect the connector.
Page 3149 of 5135
69068±02
B67411
69±4
± COMMUNICATION SYSTEMLOW PITCHED HORN ASSY
AVENSIS REPAIR MANUAL (RM1018E)
LOW PITCHED HORN ASSY
REPLACEMENT
1. REMOVE LOW PITCHED HORN ASSY
(a) Disconnect the connector.
(b) Remove the bolt and horn.
2. INSTALL LOW PITCHED HORN ASSY
(a) Place the stay onto the baffle part in the radiator support
upper, and then install the horn with the bolt.
Torque: 20 Nm (204 kgfcm, 15 ftlbf)
(b) Connect the connector.
Page 3150 of 5135
69066±02
B67416
B67417
B68374
21
5
3
± COMMUNICATION SYSTEMHORN SYSTEM
69±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT LOW PITCHED HORN ASSY
(a) Check operation of the horn.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+) Terminal 1
Battery positive (±) Horn bodyHorn sounds
If the result is not as specified, replace the horn assy.
2. INSPECT HIGH PITCHED HORN ASSY
(a) Check operation of the horn.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+) Terminal 1
Battery positive (±) Horn bodyHorn sounds
If the result is not as specified, replace the horn assy.
3. INSPECT HORN RELAY ASSY
(a) Remove the HORN relay from the engine room R/B No.
2.
(b) Check the horn relay resistance.
Standard:
Tester ConnectionSpecified Condition
10 k or higher
3 ± 5Below 1
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay assy.
Page 3151 of 5135
69065±02
69±2
±
COMMUNICATION SYSTEM HORN SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Horn does not sound
1. Horn button switch
2. High pitched horn
3. Low pitched horn
4. HORN fuse
5. HORN relay
6. Wire harness±
69±3
69±3
69±3 ±
Page 3152 of 5135
69064±02
B67409
Low Pitched HornHORN Relay
High Pitched Horn
Engine Room R/B No. 2Engine Room R/B
HORN Fuse
± COMMUNICATION SYSTEMHORN SYSTEM
69±1
AVENSIS REPAIR MANUAL (RM1018E)
HORN SYSTEM
LOCATION