2005 TOYOTA AVENSIS Service Repair Manual

Page 4025 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09491
20 mm (0.79 in.)
A56040
A56041
A09474
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−51
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
17. INSPECT CONNECTING ROD BOLT

Page 4026 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56038
A56042
A56039Groove
A09512
Groove
A09499
Plastigage
14−52− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(b) Install the be

Page 4027 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A56043
A09497
A09500
− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)14−53
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
(g) Install the 5 main bearing caps in their proper loca

Page 4028 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A09688
No. 1No. 2
No. 3
No. 4
No. 5No. 1
No. 2No. 3
No. 4
No. 5
Mark
1, 2 or 3
Mark
0, 1 or 2Mark
1, 2, 3, 4 or 5
14−54− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD�

Page 4029 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A59623
Intake Side:
Front Side:Exhaust Side:
Rear Side:
1.5 mm
(0.059 in.)2.0 mm
(0.079 in.)2.0 mm
(0.079 in.)
A
BA 1.5 mm
(0.059 in.)
B 2.0 mm
(0.079 in.)
A
A
− ENGINE MECHANICALCYLINDER BLOCK ASSY

Page 4030 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A87940
Cylinder Head Side: Lower Side:
Front Side:
A
11 mm (0.433 in.)
20 mm
(0.787 in.)
14 mm (0.55 in.) 8mm
(0.315 in.)
AAA
B B
Protrusion Height: 5.0 mm (0.197 in.)
Protrusion Height: 13 mm (0.512

Page 4031 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A87941
10 mm (0.394 in.)
22 mm
(0.866 in.)6 mm (0.236 in.)
11 m m
(0.433 in.)14 mm
(0.551 in.)
AB Rear Side: Exhaust Side:
C
B
A
C
6 mm (0.236 in.)
A87942
Rear Side: Lower Side:
A
27.5 mm
(1.083 in.)

Page 4032 of 5135

TOYOTA AVENSIS 2005  Service Repair Manual A87939
6mm
Hexagon
Wrench
A85943
A56044
A56045
A09510Groove
14−58− ENGINE MECHANICALCYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
25. INSTALL CYLIN