2005 TOYOTA AVENSIS Service Repair Manual

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Page 5097 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual B66033<I>
B660325 Clamps
<B>
<B>
<D>
<E> or <F>
<E> or <F><E> or <F>
<E> or <F>
<E> or <F>
<E> or <F> 71–12
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS

Page 5098 of 5135
B69399

10 Claws
2 Clips
B66027
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)71–13
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
40. REMOVE COOLER (ROOM TEMP. SENSOR) THERMISTOR
41. REMOVE INSTRUMENT PANEL SUB–ASSY LOWER
42. INSTALL INSTRUMENT PANEL AIR BAG ASSY (See Pub. No. RM1018E, page 60–29)
43. INSTALL INSTRUMENT PANEL SUB–ASSY UPPER W/INSTRUMENT PANEL PASSENGER
AIRBAG ASSY
(a) Engage the 2 clips and 10 claws.
(b) Install the instrument panel sub–assy upper with the 2 screws and bolt .
Torque: Bolt: 20 N⋅m (204 kgf⋅cm, 15 ft⋅lbf)
44. INSTALL INSTRUMENT PANEL REGISTER ASSY
NO.1
(a) Install the instrument panel register assy No.1 by pushing
the 4 positions on the face panel shown in the illustration
with fingers.
NOTICE:
Do not push on the dial, fin adjuster or fins.

Page 5099 of 5135
71–14– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
45. INSTALL INSTRUMENT PANEL REGISTER ASSY NO.2
46. ADJUST SPIRAL CABLE SUB–ASSY (See Pub. No. RM1018E, page 60–26)
47. INSTALL STEERING WHEEL ASSY (See Pub. No. RM1018E, page 50–9)
48. INSTALL HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–17)
49. INSPECT HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–11)
50. INSPECT SRS WARNING LIGHT (See Pub. No. RM1018E, page 05–1184)

Page 5100 of 5135
710FY–02
71–4– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
INSTRUMENT PANEL SUB–ASSY LOWER (From February,
2004)
PRECAUTION
1. PRECAUTION FOR VEHICLE WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
(a) Some operations in this section may affect the SRS airbags. Prior to performing the corresponding
operations, read the SRS airbag NOTICE.

Page 5101 of 5135
600K8–02
H42769
60–6
– SUPPLEMENTAL RESTRAINT SYSTEMAIR BAG SENSOR REAR LH (From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
REPLACEMENT
HINT:
Use the same procedures for the RH side and LH side.
1. PRECAUTION (SEE PUB. NO. RM1018E, PAGE 60–1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
CAUTION:
After removing the terminal, wait for at least 90 seconds before starting the operation.
3. REMOVE REAR DOOR SCUFF PLATE LH (SEE PUB. NO. RM1018E, PAGE 73–36)
4. REMOVE REAR SEAT CUSHION ASSEMBLY (FIXED TYPE REAR SEAT) (SEE PUB. NO.
RM1018E, PAGE 72–33)
5. REMOVE REAR SIDE SEAT BACK ASSY LH (SEPARATED TYPE REAR SEAT) (SEE PUB. NO.
RM1018E, PAGE 72–27)
6. REMOVE AIR BAG SENSOR REAR LH
(a) Disconnect the connector from the airbag sensor rear LH.
(b) Remove the 2 bolts and the airbag sensor rear LH.
7. INSTALL AIR BAG SENSOR REAR LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (–) terminal is disconnected.
CAUTION:
After removing the terminal, wait for at least 90 seconds before starting the operation.
(c) Install the airbag sensor rear LH with the 2 bolts.
Torque: 9.0 N⋅m (92 kgf⋅cm, 80 ft⋅lbf)
NOTICE:
If the airbag sensor rear LH has been dropped, or there are any cracks, dents or other defects
in the case, bracket or connector, replace it with a new one.
When installing the airbag sensor rear LH, be careful that the SRS wiring does not interfere with
other parts and that it is not pinched between other parts.
(d) Check that there is no looseness in the installation parts of the airbag sensor rear LH.
(e) Connect the connector to the airbag sensor rear LH.
8. CONNECT BATTERY NEGATIVE TERMINAL
9. INSPECT SRS WARNING LIGHT (SEE PUB. NO. RM1018E, PAGE 05–1184)

Page 5102 of 5135
600K7–02
H42768
Rear Door Scuff Plate LH
Rear Side Seat Back Assy LH
Airbag Sensor Rear LH
9.0 (92, 80 in.⋅lbf)
Rear Seat Cushion Assembly Fixed Type Rear Seat:
Separated Type Rear Seat:
N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque
– SUPPLEMENTAL RESTRAINT SYSTEMAIR BAG SENSOR REAR LH (From February, 2004)
60–5
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
AIR BAG SENSOR REAR LH (From February, 2004)
COMPONENTS

Page 5103 of 5135
600A7–04
H42767
60–4– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIR BAG SENSOR ASSY LH (From February,
2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
REPLACEMENT
HINT:
Use the same procedures for the RH side and LH side.
1. PRECAUTION (SEE PUB. NO. RM1018E, PAGE 60–1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
CAUTION:
After removing the terminal, wait for at least 90 seconds before starting the operation.
3. REMOVE FRONT DOOR SCUFF PLATE LH (SEE PUB. NO. RM1018E, PAGE 76–36)
4. REMOVE REAR DOOR SCUFF PLATE LH (SEE PUB. NO. RM1018E, PAGE 76–36)
5. REMOVE FRONT DOOR WEATHERSTRIP LH (SEE PUB. NO. RM1018E, PAGE 76–36)
6. REMOVE REAR DOOR WEATHERSTRIP LH (SEE PUB. NO. RM1018E, PAGE 76–36)
7. REMOVE CENTER PILLAR GARNISH LOWER LH (SEE PUB. NO. RM1018E, PAGE 76–36)
8. REMOVE FRONT SEAT OUTER BELT ASSY LH (SEE PUB. NO. RM1018E, PAGE 61–7)
9. REMOVE SIDE AIR BAG SENSOR ASSY LH
(a) Disconnect the connector from the side airbag sensor
assy LH.
(b) Remove the nut and the side airbag sensor assy LH.
10. INSTALL SIDE AIR BAG SENSOR ASSY LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (–) terminal is disconnected.
CAUTION:
After removing the terminal, wait for at least 90 seconds before starting the operation.
(c) Install the side airbag sensor assy LH with the nut.
Torque: 9.0 N⋅m (92 kgf⋅cm, 80 in.⋅lbf)
NOTICE:
If the side airbag sensor assy LH has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace it with a new one.
When installing the side airbag sensor assy LH, be careful that the SRS wiring does not interfere
with other parts and that it is not pinched between other parts.
(d) Check that there is no looseness in the installation parts of the side airbag sensor assy LH.
(e) Connect the connector to the side airbag sensor assy LH.
11. INSTALL FRONT SEAT OUTER BELT ASSY LH (SEE PUB. NO. RM1018E, PAGE 61–7)
12. CONNECT BATTERY NEGATIVE TERMINAL
13. INSPECT SRS WARNING LIGHT (SEE PUB. NO. RM1018E, PAGE 05–1184)

Page 5104 of 5135
600UO–01
H44212N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque Rear Door Opening
Trim Weatherstrip LH
Rear Door Scuff
Plate LH
Center Pillar
Garnish Lower LH
Front Door Scuff
Plate LHFront Door Opening Trim
Weatherstrip LHFront Seat
Outer Belt Assy LH
9.0 (92, 80 in.⋅lbf)
Side Airbag Sensor Assy LH
42 (428, 31)
7.5 (77, 66 in.⋅lbf)
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIR BAG SENSOR ASSY LH (From February,
2004)60–3
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
SIDE AIR BAG SENSOR ASSY LH (From February, 2004)
COMPONENTS

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