Page 3697 of 5135
± COMPONENTS522410
98±19
U241E A/T REPAIR MANUAL (RM840U)
8202/WIRING & CLAMP
(0011± ) DOOR ILLUST NO. 6 OF 9
Page 3698 of 5135
98±20
± COMPONENTS522410
U241E A/T REPAIR MANUAL (RM840U)
8202/WIRING & CLAMP
(0011± ) SEAT ILLUST NO. 7 OF 9
(0011± ) CABLE BOND ILLUST NO. 8 OF 9
Page 3699 of 5135
± COMPONENTS522410
98±21
U241E A/T REPAIR MANUAL (RM840U)
8202/WIRING & CLAMP
(0011± ) CLAMP & BRACKET ILLUST NO. 9 OF 9
Page 3700 of 5135
980WV±01
98±12
± COMPONENTS522410
U241E A/T REPAIR MANUAL (RM840U)
4301/FRONT AXLE HOUSING & DIFFERENTIAL
(0011± ) U241E
Page 3701 of 5135
4006W±01
C83132
Match±marks
C83133
C83134
D25211
SST
40±100
± AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL ASSY (U241E)
U241E A/T REPAIR MANUAL (RM840U)
FRONT DIFFERENTIAL ASSY (U241E)
OVERHAUL
1. REMOVE FRONT DIFFERENTIAL RING GEAR
(a) Place the match±marks on the ring gear and differential
case.
(b) Remove the 10 bolts.
(c) Using a plastic hammer, tap on the ring gear to remove it
from the case.
2. REMOVE FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING
(a) Using SST, remove the front differential case tapered roll-
er bearing front inner race from the differential case.
SST 09950±40011 (09951±04020, 09952±04010,
09953±04020, 09954±04010, 09955±04061,
09957±04010, 09958±04011), 09950±60010
(09951±00340)
Page 3702 of 5135

D25212
SST
D25213
SST
D25214
SST
C59843
C59998
± AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL ASSY (U241E)
40±101
U241E A/T REPAIR MANUAL (RM840U)
(b) Using SST, remove the front differential case tapered roll-
er bearing front outer race and differential case washer.
SST 09387±00040 (09387±01030, 09387±01040,
09387±02010, 09387±02020)
3. REMOVE FR DIFFERENTIAL CASE REAR TAPERED
ROLLER BEARING
(a) Using SST, remove the front differential case tapered roll-
er bearing rear inner race from the differential case.
SST 09950±40011 (09951±04020, 09952±04010,
09953±04020, 09954±04010, 09955±04061,
09957±04010, 09958±04011), 09950±60010
(09951±00340)
(b) Using SST, front differential case tapered roller bearing
rear outer race and differential case washer.
SST 09387±00040 (09387±01030, 09387±01040,
09387±02010, 09387±02020)
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT
STRAIGHT PIN
(a) Using a punch and a hummer, loosen the staked part of
the differential case.
(b) Using a pin punch (5 mm), drive out the pin from ring gear
side.
Page 3703 of 5135
C83135
C83136
D25600
SST
D25599
SST
C83137
40±102
± AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL ASSY (U241E)
U241E A/T REPAIR MANUAL (RM840U)
5. REMOVE FRONT DIFFERENTIAL PINION SHAFT
NO.1
(a) Remove the front differential pinion shaft No. 1 from the
differential case.
6. REMOVE FRONT DIFFERENTIAL SIDE GEAR
(a) Remove the 2 front differential pinions, 2 pinion thrust
washers, 2 front differential side gears and 2 side gear
thrust washers from the differential case.
7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER
OIL SEAL
(a) Place the transaxle case in vise.
(b) Using SST, remove the oil seal.
SST 09308±00010
8. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Place the transaxle housing in vise.
(b) Using SST, remove the oil seal.
SST 09308±00010
9. INSTALL FRONT DIFFERENTIAL SIDE GEAR
(a) Coat the 2 front differential side gears, 2 side gear thrust
washers, 2 front differential pinions and 2 pinion thrust
washers with ATF and install them to the differential case.
Page 3704 of 5135
C83135
C83138
C60005
C60006
± AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL ASSY (U241E)
40±103
U241E A/T REPAIR MANUAL (RM840U)
10. INSTALL FRONT DIFFERENTIAL PINION SHAFT NO.1
(a) Coat the front differential pinion shaft No. 1 with ATF and
install it to the differential case.
11. INSPECT FRONT DIFFERENTIAL SIDE GEAR
BACKLASH
(a) Using a dial indicator, inspect the backlash of the side
gear.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Thrust washer thickness:
MarkThickness
±1.0 mm (0.0394 in.)
±1.1 mm (0.0433in.)
±1.2 mm (0.0472 in.)
±1.3 mm (0.0512 in.)
12. INSTALL FRONT DIFFERENTIAL PINION SHAFT
STRAIGHT PIN
(a) Using a pin punch and hammer, install the pinion shaft
straight pin.
(b) Using a chisel and hammer, stake the differential case.