2005 TOYOTA AVENSIS Service Repair Manual

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Page 2817 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual F44779
Horn Button Assy
Steering Wheel Assy
Headlamp Dimmer Switcn Assy
Spiral Cable
Windshield Wiper Switch Steering Column Cover
Steering Column Assy
Steering
Intermediate
Shaft Assy
No.2
Steering S

Page 2818 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual F44780
Transponder Key Amplifier AssyTapered±head Bolt
Ignition or Starter Switch Assy Steering Column Assy
Non±reusable part Steering Column Clamp Upper
Un±lock Warning
Switch Assy
Steering Col

Page 2819 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 5000E±04
F44778
Maximum
Freeplay
30 mm (1.18 in.) 50±4
± STEERING COLUMNSTEERING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
(a) Stop the vehicl

Page 2820 of 5135

$TOYOTA AVENSIS 2005 Service Repair Manual 5000D±14 50±2 ± STEERING COLUMN STEERING SYSTEM AVENSIS REPAIR MANUAL (RM1018E) PROBLEM SYMPTOMS TABLE HINT: Use the table below to help you find the cause of the problem. The numbers \ indicate$

Page 2821 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual ±
STEERING COLUMN STEERING SYSTEM
50±3
AVENSIS REPAIR MANUAL (RM1018E)
Electric power steering:
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Front wheel alignment (

Page 2822 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 5000C±14
±
STEERING COLUMN STEERING SYSTEM
50±1
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SYSTEM
PRECAUTION
1. HANDLING PRECAUTIONS ON STEERING SYSTEM
(a) Be careful to replace the parts properly

5000C±14
±
STEERING COLUMN STEERING SYSTEM
50±1
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SYSTEM
PRECAUTION
1. HANDLING PRECAUTIONS ON STEERING SYSTEM
(a) Be careful to replace the parts properly because they could affect the performance of the steering sys-
tem and result in a driving hazard.
2. HANDLING PRECAUTIONS ON SRS AIRBAG SYSTEM
(a) The vehicle is equipped with SRS (Supplemental Restraint System) such as \
the driver airbag and front passenger airbag. Failure to carry out service operation in the correct sequence \
could cause the SRS
to unexpectedly deploy during servicing, possibly leading to a serious acc\
ident. Before servicing (in-
cluding removal or installation of parts, inspection or replacement), be sure \
to read the precautionary
notices in the supplemental restraint system (See page 60±1).
3. HANDLING PRECAUTIONS ON STEERING COLUMN
(a) Do not give an impact to the steering column assy, especially the motor and the torque sensor. If a great impact is given (dropping it to the floor, etc.), replace it with a new one.
(b) When removing the steering column assy, do not pull the harness.
(c) When having replaced the steering column assy and/or the ECU, calibrate the \
zero point of the steer- ing torque sensor.
(d) In the case of disconnecting a connector related to the power steering sys\
tem, turn the ignition switch ON, set the steering wheel in the straight±ahead position and turn th\
e ignition switch OFF before dis-
connecting the connector.
(e) In the case of connecting a connector related to the power steering system, make sure that the ignit\
ion switch is OFF at first. After connecting the connector, set the steering wheel assy in the straight±ahead
position, and then turn the ignition switch ON.
NOTICE:
Never turn on the ignition switch when the steering wheel assy is set in orde\
r than the straight±ahead
position.
(f) If the above operation is not done, the zero point of the steering torque \
sensor is shifted away from the proper position, making difference in the steering effort between right and left. If this happens, per-
form the zero point calibration of the steering torque sensor (See page 05±1042).

Page 2823 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual 4200G±05
D26951
EXCEPT 1CD±FTV Engine Type:1CD±FTV Engine Type:
D25280Matchmarks
42±26
±
CLUTCH CLUTCH UNIT (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
1. REMOVE MANUAL TRANSAXLE ASSY

Page 2824 of 5135

TOYOTA AVENSIS 2005 Service Repair Manual C62956
D30058
1CD±FTV Engine Type: Others:
Transaxle Side

D25281
AB
C62958
± CLUTCHCLUTCH UNIT (MTM)
42±27
AVENSIS REPAIR MANUAL (RM1018E)
8. REMOVE CLUTCH DISC ASSY
NOTICE:
Keep the linin

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