Page 3345 of 5135

B68931
Screw
B57767
B64044
1 2
± ENGINE HOOD/DOORREAR DOOR
75±27
AVENSIS REPAIR MANUAL (RM1018E)
22. INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Apply MP grease to the sliding areas of the frame.
(b) Using a torx socket wrench (T30), install the handle frame
with the screw.
Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)
NOTICE:
A cover should be inserted between the nut and the door
panel.
23. INSTALL REAR DOOR OUTSIDE HANDLE ASSY LH
(a) Install the outside handle pads front and rear.
(b) Pull and hold the release plate of the frame, as shown in
the illustration.
(c) Install the handle pushing it in the direction indicated by
arrow marks in the illustration.
NOTICE:
If the release plate is not pulled and held when installing the
handle, the release plate will interfere with the handle be-
come damaged .
24. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a torx socket wrench (T30), install the outside handle cover with the screw.
Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)
25. INSTALL REAR DOOR W/MOTOR LOCK ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
door lock.
(b) Install a new door lock wire harness packing.
NOTICE:
When reusing a lock that has been removed, replace
the packing in the connecting part with a new one.
Be careful that grease or dirt does not stick to the
packing surface in the connecting part.
Reusing removed packing or using damaged packing
will allow water to penetrate through to the connect-
ing part resulting in a door lock malfunction.
Page 3346 of 5135
B62438
Adhesive
Adhesive
B66982
w/ Power Window
w/o Power Window
B66983
75±28
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(c) Engage the door lock with the release plate of the handle,
and then set it to the door panel.
NOTICE:
Make sure that the release plate of the frame is securely en-
gaged with the door lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) Using a torx socket wrench (T30), install the door lock with
the 3 screws.
Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
(f) Connect the door lock connector.
26. INSTALL REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
window regulator.
(b) Install the window regulator with the 4 bolts.
Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)
NOTICE:
Be careful not to drop the window regulator as this may
cause deformation.
(c) Connect the window regulator connector.
Page 3347 of 5135

B66980
B69209
B65138
1
2
3
B61450
±
ENGINE HOOD/DOOR REAR DOOR
75±29
AVENSIS REPAIR MANUAL (RM1018E)
27.INSTALL REAR DOOR GLASS SUB±ASSY LH
NOTICE:
Be careful not to drop the glass as this may cause deformation.
(a)Install the door glass into the door panel.
HINT:
Insert a shop rag inside the door panel to prevent the door glass from b\
eing scratched.
28.INSTALL REAR DOOR QUARTER WINDOW GLASSLH
(a)Install the quarter window weatherstrip on the glass.
NOTICE:
Do not damage the glass.
(b)Install the door lock link silencer.
(c)Install the quarter window glass with the weatherstrip installed in the direction indicated by the arrow in the il-
lustration.
29.INSTALL REAR DOOR WINDOW DIVISION BAR SUB±ASSY LH
(a)Insert the division bar to the door panel and then rotate it by 90 as shown in the illustration.
(b)Mount the door glass to the window regulator.
(c)Install the division bar with the 2 bolts and screw. Torque: 5.5 N m (56 kgf cm, 49 in. lbf)
(d)Install the glass run.
(e)Reset the power window motor (See page 70±13).
(f) Inspect operation of the power window.
HINT:
When the installation point of the door glass does not match,
adjust the window regulator position in manual operation.
(1) Connect the power window switch to the wire har-ness and turn the ignition switch ON.
Page 3348 of 5135
B61441
H02440Mandrel
RiveterWRONG
H02441
Riveter
Riveter
WRONG
WRONG
H02442
Riveter
WRONG 75±30
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(2) Repeat UP and DOWN operation several times in
manual operation.
30. INSTALL REAR SPEAKER ASSY
(a) Using an air riveter or hand riveter, install the speaker to
the door with the 3 rivets.
NOTICE:
Do not operate the riveter an angle as this will damage
it bend the mandrel.
Do not tilt the riveter when removing the rivet as the
speaker will not be tightened firmly.
Install the rivet while attaching the speaker to ensure
that it is tightened firmly.
(b) Connect the speaker connector.
Page 3349 of 5135
B66979
Butyl Tape
B70387
3012
Front
Snap Ring
± ENGINE HOOD/DOORREAR DOOR
75±31
AVENSIS REPAIR MANUAL (RM1018E)
31. INSTALL REAR DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door panel, as shown in the illustra-
tion.
(b) Install the service hole cover.
HINT:
When installing the service hole cover, pull out the links
and connectors through the service hole cover.
There should be no wrinkles or folds after attaching the
service hole cover.
After attaching the service hole cover, check the sealing
quality.
32. INSTALL REAR DOOR WINDOW REGULATOR
HANDLE ASSY (W/O POWER WINDOW)
(a) Fully close the window.
(b) Install the snap ring to the regulator handle.
(c) Install the regulator handle.
HINT:
With the window fully closed, install the plate and regulator han-
dle with the snap ring as shown in the illustration.
Page 3350 of 5135
750MZ±01
B57104
Centering BoltStandard Bolt
B66973
AB
C
D
E
AE
B66974
75±20
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Use the same procedures on the RH side as on the LH side.
Because centering bolt is used as a door hinge mounting
bolt on the body side and the door side, the door can not
be adjusted with them on. Substitute a bolt with a washer
for the centering bolt.
1. INSPECT REAR DOOR PANEL SUB±ASSY LH
(a) Check that the clearance is within the standard range.
Standard range:
A4.8 1.5 mm (0.189 0.059 in.)
D160 mm (6.30 in.)
B5.5 1.5 mm (0.220 0.059 in.)
E4.3 1.5 mm (0.169 0.059 in.)
C4.8 1.5 mm (0189 0.059 in.)
2. ADJUST REAR DOOR PANEL SUB±ASSY LH
(a) Adjust the door forward/rearward and vertically by loos-
ening the body side hinge bolts.
(b) Tighten the body side hinge bolts after the adjustment.
Torque: 26 Nm (265 kgfcm, 19 ftlbf)
Page 3351 of 5135
B66975
B62439
± ENGINE HOOD/DOORREAR DOOR
75±21
AVENSIS REPAIR MANUAL (RM1018E)
(c) Horizontally and vertically adjust the door by loosening
the door side hinge bolts.
(d) Tighten the body side hinge bolts after the adjustment.
Torque: 26 Nm (265 kgfcm, 19 ftlbf)
(e) Adjust the striker position by slightly loosening the striker
mounting screws and hitting the striker with a plastic±
faced hammer.
(f) Tighten the striker mounting screws after the adjustment.
Torque: 23 Nm (235 kgfcm, 17 ftlbf)
Page 3352 of 5135

750MY±01
B67990
Rear Door Quarter
Window Glass LH Rear Door Quarter
Window Weatherstrip LH
Wagon Models
Rear Door Quarter
Window Glass LH Sedan and
Liftback Models
Rear Door Window Division Bar Sub±assy
Rear Door Glass
Sub±assy LH Rear Door Glass Run LH
5.5 (56, 49 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Glass Weatherstrip Inner LH
Rear Speaker Assy Power Window Regulator Switch AssyRear Door Window Regulator Sub±assy LH
8.0 (82, 71 in.´lbf)
Rear Door Inside Handle Sub±assy LH
w/ Power Window
8.0 (82, 71 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Base LH
Door Trim Retainer Cap
Window Regulator Inside Handle
Rear Door Window Regulator Handle Shaft Snap Ring
: Specified torqueN´m (kgf´cm, ft´lbf)Rear Door Quarter
Window Weatherstrip LH
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
Rear Door Window Regulator Sub±assy LH
Non±reusable part Rivet
Clip
Rear Door Trim board Sub±assy LH
75±18
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
REAR DOOR
COMPONENTS