Page 129 of 5135
031DY±01
03±4
± SERVICE SPECIFICATIONSENGINE CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE CONTROL SYSTEM
SERVICE DATA
1ZZ±FE/3ZZ±FE:
Power steering oil pressure switch
Voltage EMPS ± E2
Not spin the steering wheel at engine idling
Spin the steering wheel at engine idling
8 to 14 V
0 to 1.5 V
Idle air control valve
Movement Ignition switch ON
Half open fully close fully open half open
Mass air flow meter
Resistance 4 (THA) ± 5 (E2)
at ±20C (±4F)
at 20C (68F)
at 60C (140F)
13.6 to 18.4 k
2.21 to .69 k
0.49 to 0.67 k
Camshaft timing oil control valve assy
Resistance at 20C (68F)
6.9 to 7.9
Throttle position sensor
Resistance VC ± E2
2.5 to 6.0 k
E.F.I. Engine coolant temperature sensor
Resistance Approx. 20C (68F)
Approx. 80C (176F)
2.32 to 2.59 k
0.310 to 0.326 k
Knock control sensor
Resistance Approx. 20C (68F)
120 to 280 k
1AZ±FE/1AZ±FSE:
Power steering oil pressure switch
Voltage PSW ± E2
Not spin the steering wheel at engine idling
Spin the steering wheel at engine idling
9 to 14 V
0 to 3 V
Idle air control valve
Movement Ignition switch ON
Half open fully close fully open half open
Throttle body assy (1AZ±FSE)
Throttle valve opening percentage
Idle speed
60 % or more
700 50 rpm
Accelerator pedal position sensor (1AZ±FSE)
Voltage ACCEL POS Released
Depress
ACCEL POS #2 Released
Depress
0.5 to 1.1 V
2.6 to 4.5 V
1.2 to 2.0 V
3.4 to 5.3 V
Mass air flow meter
Resistance 4 (THA) ± 5 (E2)
at ±20C (±4F)
at 20C (68F)
at 60C (140F)
13.6 to 18.4 k
2.21 to .69 k
0.49 to 0.67 k
Camshaft timing oil control valve assy
Resistance at 20C (68F)
6.9 to 7.9
Throttle position sensor (1AZ±FE)
Resistance VC ± E2
2.5 to 5.0 k
Throttle body assy (1AZ±FSE)
Resistance 2 (M+) ± 1 (M±)
0.3 to 100 at 20C (68F)
E.F.I. Engine coolant temperature sensor
Resistance Approx. 20C (68F)
Approx. 80C (176F)
2.32 to 2.59 k
0.310 to 0.326 k
Knock control sensor
Resistance Approx. 20C (68F)
120 to 280 k
Page 130 of 5135
±
SERVICE SPECIFICATIONS ENGINE CONTROL SYSTEM
03±5
AVENSIS REPAIR MANUAL (RM1018E)
1CD±FTV:
Mass air flow meter
Resistance2 (THA) ± 1 (E2)
at ±20C (±4 F)
at 20 C (68 F)
at 60 C (140 F)
12.5 to 16.9 k
2.19 to 2.67 k
0.50 to 0.68 k
Intake shutter assy
Resistanceat 20 C (68 F)
2 ± 1, 3
5 ± 4, 6
18 to 22
18 to 22
Accelerator pedal assy (See page 10±56)
Resistance VPA1 ± EP1
VPA2 ± EP2
VCP1 ± EP1
VCP2 ± EP2
5.0 k or less
5.0 k or less
1.5 to 6.0 k
1.5 to 6.0 k
Diesel turbo inlet air temperature sensor
Resistance Approx. 20 C (68 F)
2.21 to 2.65 k
Crankshaft position sensor
Resistance at cold
at hot
1630 to 2740
2065 to 3225
Camshaft position sensor
Resistance at cold
at hot
1630 to 2740
2065 to 3225
Diesel engine engine coolant temperature sensor
Resistance Approx. 20 C (68 F)
Approx. 80 C (176 F)
2.32 to 2.59 k
0.310 to 0.326 k
Injection or supply pump assy
Resistance THF ± E2
Approx. 20C (68 F)
Approx. 80 C (176 F)
2.21 to 2.69 k
0.287 to 0.349 k
Page 131 of 5135
030LM±05
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
± SERVICE SPECIFICATIONSSTANDARD BOLT
03±3
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more
Page 132 of 5135
030LL±05
03±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
AVENSIS REPAIR MANUAL (RM1018E)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130
Page 133 of 5135
030LK±05
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
± SERVICE SPECIFICATIONSSTANDARD BOLT
03±1
AVENSIS REPAIR MANUAL (RM1018E)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
Page 134 of 5135
022L3±01
± PREPARATIONVEHICLE CONTROL SYSTEM
02±63
AVENSIS REPAIR MANUAL (RM1018E)
VEHICLE CONTROL SYSTEM
PREPARATION
Recomended Tools
09082±00040TOYOTA Electrical TesterIGNITION OR STARTER SWITCH
ASSY
09082±00050TOYOTA Electrical Tester SetIGNITION OR STARTER SWITCH
ASSY
Page 135 of 5135
030AA±10
03±50
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
U341E
Part TightenedNmkgfcmftlbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.lbf
61 in.lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
23650
470
23547
34
17
Torque converter clutch x Drive plate2828520
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket FR x Transaxle6465347
Center member x Body Bolt A:4545933
Center member x Suspension member Bolt B:
BoltC:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81538
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.lbf
Froor panel brace x Body3030222
Oil filler tube x Transaxle Bolt A:121229
Oil cooler tube clamp x Oil filler tube Bolt B:5.55649 in.lbf
Oil cooler outlet tube x Transaxle3535725
Oil cooler inlet tube x Transaxle3535725
Wire harness clamp bracket x Transaxle121229
Wire harness x Transaxle Bolt A:
Bolt B:5
2651
26544 in.lbf
19
Control cable bracket x Transaxle121229
Control cable support x Transaxle121229
Air cleaner assy x Body7.07162 in.lbf
Cylinder head cover No. 2 x Engine7.07162 in.lbf
Speed sensor x Transaxle5.45548 in.lbf
Transmission wire x Transaxle5.45548
Solenoid valve x Valve body Bolt A:
Bolt B:11
1111 0
11 08
8
Valve body x Transaxle1111 08
ATF temperature sensor x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.lbf
Floor shift assembly x Body121229
Control cable x Control shaft lever121229
Page 136 of 5135
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±51
AVENSIS REPAIR MANUAL (RM1018E) U241E
Part TightenedNmkgfcmftlbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.lbf
61 in.lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Torque converter clutch x Drive plate4142030
Engine mounting bracket RR x Transaxle6465247
Engine mounting bracket FR x Transaxle6465247
Center member x Body4545933
Center member x Suspension member Bolt B:
Boltc:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81638
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.lbf
Oil filler tube x Transaxle5.55649 in.lbf
Oil cooler tube clamp x Oil filler tube5.45547 in.lbf
Oil cooler outlet tube x Transaxle3434725
Oil cooler inlet tube x Transaxle3434725
Wire harness clamp bracket x Transaxle1313210
Wire harness x Transaxle Bolt A:
Bolt B:5.0
8.451
8644 in.lbf
74 in.lbf
Control cable bracket x Transaxle121228
Control cable clamp x Transaxle121229
Air cleaner assy x Body5.05049 in.lbf
Cylinder head cover sub±assy No. 1 x Engine9.09280 in.lbf
Transmission wire x Transaxle5.45548 in.lbf
Solenoid valve x Valve body Bolt A:
Bolt B:6.6
1167
11 058 in.lbf
8
Valve body x Transaxle1111 08
Manual detent spring x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.lbf
Floor shift assy x Body121229
Control cable x Control shaft lever121229
Control cable x Body Bolt
Nut5.0
5.050
5043 in.lbf
43 in.lbf
Speed sensor x Transaxle121229
Drive shaft bearing cace x Bearing bracket6465047