Page 3577 of 5135

D30556
C80778
C94255
SST
D30557
41±62
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL (RM1020E)
10. REMOVE SELECT SPRING NO.1 SEAT SHAFT SNAP
RING
(a) Using 2 screwdrivers and a hammer, remove the select
spring No.1 seat shaft snap ring.
NOTICE:
Do not damage the shaft.
11. REMOVE SHIFT & SELECT LEVER SHAFT DUST BOOT
(a) Remove the shift & select lever shaft dust boot from the shift & select lever shaft.
12. REMOVE CONTROL SHAFT COVER OIL SEAL
(a) Using a screwdriver remove the control shaft cover oil
seal from the control shaft cover.
13. INSTALL CONTROL SHAFT COVER OIL SEAL
(a) Using SST and a hammer, install the new control shaft
cover oil seal to the control shaft cover.
SST 09950±60010 (09951±00220), 09950±70010
(09951±07100)
Drive in depth:
0.2 ± 1.2 mm (0.079 ± 0.0472 in.)
(b) Coat the control shaft cover oil seal with MP grease.
14. INSTALL SHIFT & SELECT LEVER SHAFT DUST
BOOT
(a) Coat the shift & select lever shaft dust boot with MP
grease.
(b) Install the shift & select lever shaft dust boot to the shift
& select lever shaft.
HINT:
Install the boot with the projection up and the hole side down.
Page 3578 of 5135

D30558
D30559
D30560
D30561
C80584
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
41±63
C250 M/T REPAIR MANUAL (RM1020E)
15. INSTALL SELECT SPRING NO.1 SEAT SHAFT SNAP
RING
(a) Coat the shift & select lever shaft with MP grease, install
it and snap ring with a brass bar and hammer.
16. INSTALL SELECT INNER LEVER
(a) Coat the select spring No.1 seat with MP grease.
(b) Using a pin punch (5mm) and hammer, install the select
spring No.1 seat, select return spring No.1, select inner
lever and shift & select lever slotted pin to the shift & select
lever.
Drive in depth: 3.0 ± 4.0 mm (0.1181 ± 0.1575 in)
17. INSTALL SHIFT LEVER INNER NO.1
(a) Coat the shift inter lock plate and shift lever inner No.1
with MP grease.
(b) Using a pin punch (5mm) and hammer, install the shift
inter lock plate, shift lever inner No.1 and shift lever
slotted pin to the shift & select lever shaft.
Drive in depth: ±0.5 ± 0.5 mm (±0.0197 ± 0.0197 in)
18. INSTALL SHIFT LEVER INNER NO.2
(a) Coat the shift lever inner No.2 with Mp grease.
(b) Using a pin punch (5mm) and hammer, install the shift
lever inner No.2 E±ring and shift inner lever slotted pin to
the shift & select lever shaft.
Drive in depth: ±0.5 ± 0.5 mm (±0.0197 ± 0.0197 in)
19. INSTALL SELECT SPRING SEAT NO.2
(a) Coat the select spring seat No.2 with MP grease.
(b) Install the select spring seat No.2, select return spring
No.2. Using a plier, install a new select spring seat No.2
E±ring to the shift & select lever shaft.
Page 3579 of 5135
C80571
Bush
C80763
C80762
C80761
C80760
41±64
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL (RM1020E)
20. INSTALL SELECTING BELLCRANK NO.2 BUSH
(a) Coat the 2 selecting bellcrank No.2 bushes with MP
grease, install it to the selecting bellcrank.
21. INSTALL SELECTING BELLCRANK DUST COVER
NO.2
(a) Coat the selecting bellcrank dust cover No.2 with MP
grease, install it to the selecting bell crank.
22. INSTALL SELECTING BELL CRANK NO.2
(a) Install the selecting bellcrank, selecting bell crank No.1
plate washer, spring washer and nut.
Torque: 12 Nm (120 kgfcm, 9 ftlbf)
23. INSTALL SELECTING BELLCRANK DUST COVER
NO.1
(a) Install the selecting bellcrank dust cover No.1 to the se-
lecting bell crank assy.
24. INSTALL SHIFT & SELECT LEVER BUSH
(a) Install shift & select lever bush to the selecting bell crank
assy.
Page 3580 of 5135
410DI±01
D30695
Select Spring Seat No.2
Apply MP greaseSelect Spring No.2 Seat E Ring
Shift Lever Inner No.1
Shift Inner Lever Slotted Spring Pin Select Return Compression Spring No.2
Shift Lever Inner No.2
Shift Inter Lock Plate
Select Inner Lever
Select Return Compression Spring No.1
Select Inner Lever Slotted Spring Pin
Select Spring Seat No.1
Select Spring No.1 Seat Shaft Snap Ring
Shift & Select Lever Shaft
Control Shift Lever Retainer Gasket
Control Shaft Cover
Control Shaft Cover Oil SealShift & Select Lever Shaft Dust Boot
41±58
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
C250 M/T REPAIR MANUAL (RM1020E)
SHIFT & SELECT LEVER SHAFT ASSY (C250)
COMPONENTS
Page 3581 of 5135
C94578
N´m (kgf´cm, ft´lbf) : Specified torque
Apply MP greaseSelecting Bellcrank Support
Selecting Bellcrank
Dust Cover No.2Selecting Bellcrank
No.2 Bush
Selecting Bellcrank No.2
Selecting Bellcrank
No.2 Bush
Selecting Bellcrank
No.2 Plate Washer
Selecting Bellcrank
Dust Cover No.1
Shift & Select
Lever Bush
12 (120, 9)
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
41±59
C250 M/T REPAIR MANUAL (RM1020E)
Page 3582 of 5135
4002J±01
D03796
SST
C67862
C67865
C67863
40±56
± AUTOMATIC TRANSMISSION / TRANSSECOND BRAKE PISTON ASSY (U34#E Series)
U340E A/T REPAIR MANUAL (RM824E)
SECOND BRAKE PISTON ASSY (U34#E Series)
OVERHAUL
1. REMOVE 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Place SST on the piston return spring and compress.
SST 09387±00060
(b) Using a screwdriver, remove the snap ring.
(c) Remove the 2nd brake return spring from the 2nd brake
cylinder.
2. INSPECT 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Using vernier calipers, measure the free length of the
spring together with the spring seat.
Standard free length: 14.65 mm (0.5768 in.)
3. REMOVE 2ND BRAKE PISTON
[ 35624E / 3509 ]
(a) Hold the 2nd brake piston and apply compressed air (392
kPa, 4.0 kgfcm
2, 57 psi) to the 2nd brake cylinder to re-
move the 2nd brake piston.
Page 3583 of 5135

C67864
C67864
C67866
C67862
D03796
SST
± AUTOMATIC TRANSMISSION / TRANSSECOND BRAKE PISTON ASSY (U34#E Series)
40±57
U340E A/T REPAIR MANUAL (RM824E)
4. REMOVE 2ND BRAKE CYLINDER O±RING
[ 35664D / 3509 ]
(a) Using a screwdriver, remove the 2 O±rings from the 2nd
brake cylinder.
5. INSTALL 2ND BRAKE CYLINDER O±RING
[ 35664D / 3509 ]
(a) Install 2 new O±ring to the 2nd brake cylinder.
NOTICE:
Be careful not to damage the O±ring.
6. INSTALL 2ND BRAKE PISTON
[ 35624E / 3509 ]
(a) Coat 2 new O±rings with ATF and install them in the 2nd
brake cylinder.
(b) Be careful not to damage the O±rings and press in the
2nd brake piston into the 2nd brake cylinder with a your
hands.
7. INSTALL 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Install the piston return spring.
(b) Place SST on the piston return spring, and compress the
piston return spring with a press.
SST 09387±00060
(c) Using a screwdriver, install the snap ring.
NOTICE:
Be sure the end gap of the snap ring is not aligned with the
piston return spring claw.
Page 3584 of 5135
9808X±01
98±10
± COMPONENTS151350
3514/OIL COOLER & TUBE (ATM)
(0008± )ATM U340E